Circuit for providing electrical energy to a heatable means

• US 4,845,342 A
• Filed: 01/06/1988
• Issued: 07/04/1989
• Est. Priority Date: 01/06/1988
• Status: Expired due to Term

• Current Assignee: Bruce E. Metz
• Original Assignee: Therme, Inc.
• Inventors: Chen, Tung C.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US07/141,134
• Time in Patent Office: 545 Days
• Field of Search: 219/507, 219/509, 219/508, 219/501, 219/506, 219/505, 219/499, 219/497, 219/495, 219/491, 323/319, 323/235, 323/236, 307/117, 307/252 UA
• US Class Current: 219/501
• CPC Class Codes: G05D 23/2401 using a heating element as a sensing element

Abstract

The present device includes a bridge circuit with a first intermediate terminal and a second intermediate terminal and with one leg of the bridge circuit being a heating element. Connected across the power lines of the bridge circuit is a main bidirectional switching circuit (having a gate element) which is turned on bidirectionally by control signals developed by an R-C circuit connected to the gate element. The resistors of the R-C circuit are for the most part integral components of two photoconductor isolator devices. These last mentioned resistors provide a low resistance after their associated LED'"'"'s are turned on and the one of them whose associated LED turns off at the zero crossover remains at a low resistance value for a period of time after its associated LED'"'"'s has turned off. In addition the present device includes a circuit to bypass the control signal which ordinarily would go to the main capacitor of the R-C circuit in the event that an overcurrent situation (e.g., a short circuit) occurs in the heating element circuit. The bridge circuit and the control signal circuitry (which is arranged across the bridge circuit) are designed so that the resistance of the heating element (which changes as the heating element heats up or cools off) acts as the sensing device to control or maintain the heat output at a predetermined temperature value.

Claims

1. A control circuit for variably applying time-wise A.C. power to a heating element comprising in combination:

first and second input lines respectively connected to first and second terminals of an electrical power source and arranged with respect to said electrical power source such that when said first input line has a positive electrical potential, said second input line has a relatively negative electrical potential and alternatively when said first input line is a relatively negative electrical potential, second input line has a positive electrical potential;

first circuit means and second circuit means serially connected across said first and second input lines and having a first intermediate terminal located between said first circuit means and said second circuit means;

third circuit means and heating circuit means serially connected across said first and second input lines and having a second intermediate terminal located in between said third circuit means and said heating circuit means;

first switchable bidirectional electric current conducting means having first and second power lead means respectively connected to said first input line and to said second intermediate terminal, said first bidirectional electrical conducting means having gate means which respond to signals applied thereto to cause said first switchable bidirectional electrical current conducting means to conduct current from said second input line through said heating circuit means and therefrom in a first direction to said first input line through said first power lead means and alternatively in a second direction, through said second power lead means, to said second intermediate terminal and therefrom through said heating circuit means to said second input line;

storage circuitry means to develop a control voltage signal, including means to vary current transmitted for storage at said storage circuitry means, said storage circuitry means connected to said gate means and connected between said second intermediate terminal and said first input line to cause different amounts of current to flow through said first switchable bidirectional electrical current conducting means in said first direction and in said second direction in response to different voltage signals being developed at said signal storage means.

2. A circuit according to claim 1 wherein said bidirectional electrical conducting means is triggered to conduct in response to a predetermined voltage stored at said storage circuitry means and wherein said means to vary current transmitted for storage is connected to said first input line and to both said first and second intermediate terminals so that when said first intermediate terminal is positive with respect to said second intermediate terminal said means to vary current transmitted for storage operates in a mode to conduct quantities of current to said storage circuitry means which cause said predetermined voltage to be stored early in any half cycle of power applied to said first and second input lines.

3. A circuit according to claim 2 wherein said means to vary current transmitted for storage includes a circuit to delay the time for providing amounts of current to said storage circuitry means and thereby cause said predetermined voltage to be stored relatively late in any half cycle of power applied to said first and second input lines.

4. A circuit according to claim 2 wherein said means to vary current transmitted for storage includes at least one photoconductor isolator having a light emitting diode and an associated resistor and whose light emitting diode is connected to said first input line and which light emitting diode is connected through first circuitry means to both said first and second intermediate terminals.

5. A circuit according to claim 2 wherein said means to vary current transmitted for storage includes first and second photoconductor isolator devices and a means to develop a direct current supply, with said first photoconductor isolator having a light emitting diode connected to said first input line and through first circuitry to both said first and second intermediate terminals and wherein said second photoconductor isolator has a light emitting diode connected to said means to develop a direct current supply and through second circuitry means to said first and second intermediate terminals.

6. A circuit according to claim 1 wherein there is further included a second switchable bidirectional electrical current conducting means connected to said storage circuitry means as well as to said second intermediate terminal whereby when said heating element experiences an overcurrent condition, the current which otherwise would pass to said storage circuitry means will pass through said switchable bidirectional electrical current conducting means to bypass said storage circuitry means.

7. A circuit according to claim 5 wherein said second circuitry means includes a transistor whose gate is connected to a zener diode and includes a resistor-capacitor circuit connected to said zener diode whereby when the capacitor of said resistor-capacitor circuit holds a particular triggering voltage value said zener diode conducts to turn on said transistor.

8. A circuit according to claim 7 wherein the resistance value of the resistor of said resistor-capacitor circuit and the capacitance value of the capacitor of said resistor-capacitor circuit are each chosen to provide a time delay before said transistor is caused to conduct whereby a soft start is provided with respect to heating up said heating circuit means.

9. A circuit according to claim 1 wherein said means to vary current transmitted for storage includes a photoconductor isolator which has a light emitting diode and an associated resistor and wherein said light emitting diode is lighted during one half of a first a.c. power cycle to lower the resistance value of said associated resistor and wherein the resistance value of said associated resistor remains relatively low during the following half of said first a.c. power cycle when said light emitting diode is not lighted whereby current is transmitted in said first and second directions respectively in succeeding half cycles through said associated resistor.

10. A control circuit for variably applying time-wise A.C. power to a heating element comprising in combination:

first and second input lines respectively connected to first and second terminals of an electrical power source from whence there is provided alternating current power;

a bridge circuit means connected across said first and second input lines, said bridge circuit means comprising at least first, second, and third resistance means which constitute respectively first, second, and third legs of said bridge circuit means and a heating circuit means constituting the fourth leg of said bridge circuit means, with a first intermediate terminal means being located between said first and second legs and a second intermediate terminal being located between said third and fourth legs;

first triac means series connected with a first resistor and with said last mentioned series connected circuit being connected between said first input line and said second intermediate terminal, said first triac having a gate means;

main capacitor means circuitry connected to said gate means of said triac and to said second intermediate terminal;

first photoconductor isolator means having a first light emitting diode and an associated resistor means and connected to said main capacitor to provide a triggering voltage signal to said main capacitor and therefore to said gate of said triac;

first silicon controlled rectifier means connected to said first light emitting diode and to said first and second intermediate terminals means whereby in response to a particular difference of potential between said first and second intermediate terminal means said silicon control rectifier means is turned on which causes said first light emitting diode to be turned on which in turn lowers the resistance of the resistor associated with said first light emitting diode to cause said triggering voltage signal to occur during each half cycle while said alternating current power is applied to said first and second input lines.

11. A circuit according to claim 10 wherein there is further included a second photoconductor isolator circuit means having a second light emitting diode and an associated resistor means and wherein said second photoconductor isolator means is connected to a transistor circuit means which when it is turned on causes said second light emitting diode to conduct and thus lower the resistance value of the associated resistor of second light emitting diode and wherein the associated resistor of said second light emitting diode is connected to the associated resistor of said first light emitting diode whereby when said first and second light emitting diodes are in their lighted states, the triggering voltage developed by said main capacitor is developed relatively early in each half wave of said alternating current power provided to said first and second input lines.

12. A circuit according to claim 11 wherein there is further included a resistor-capacitor circuit connected through a zener diode to said transistor circuit means to delay the triggering time of said transistor circuit means whereby the associated resistor of said second light emitting diode will remain high in resistance value and therefor delay the triggering voltage developed by said main capacitor.

13. A circuit according to claim 10 wherein there is included a second triac connected to the associated resistor of said first light emitting diode and to said second intermediate terminal, and wherein said second triac has a gate means connected to the serially connected resistor between said first triac and said second intermediate terminal whereby in the event that said heating circuit means experiences an overcurrent condition, said second triac will be turned on to conduct current therethrough which otherwise would be transmitted to said main capacitor and thereby render said first triac means nonconducting.