High-frequency DC-DC power converter with zero-voltage switching of single primary-side power device

• US 4,845,605 A
• Filed: 06/27/1988
• Issued: 07/04/1989
• Est. Priority Date: 06/27/1988
• Status: Expired due to Term

• Current Assignee: Lockheed Martin Corporation (Martin Marietta Corporation)
• Original Assignee: General Electric Company
• Inventors: Steigerwald, Robert L.
• Primary Examiner(s): BEHA JR, WILLIAM
• Application Number:
  US07/211,804
• Time in Patent Office: 372 Days
• Field of Search: 363/20, 363/21, 363/97, 363/126
• US Class Current: 363/21.03
• CPC Class Codes: H02M 3/3376 with automatic control of output voltage or current
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A high-frequency DC-DC Converter uses a single, primary-side power switching transistor and all of the circuit parasitic elements to achieve high efficiency and small size while operating from no-load to full-load with a relatively narrow operating frequency variation of only about 1.35:1 maximum, and with a reasonably low peak switching device voltage which is only about 3 times the input voltage. The energy stored in the switching device output capacitance is not lost during each high-frequency cycle, but is resonated back to the supply or load circuit. A single-ended-parallel, multi-resonant-converter (SEP-MRC) utilizes a control circuit for controlling the conduction, or "on", time of the single primary-side device, to adjust and regulate the load voltage.

Claims

1. A power supply for providing a DC output potential of selected amplitude responsive to a DC input potential, comprising:

single-ended means for switching a node between respective high and low current-conduction conditions, with respect to a circuit common potential, responsive to a periodic control signal;

said means having a parasitic reactance between said node and said common potential;

a multi-resonant circuit having at least one reactive element in series with said parasitic reactance during at least a portion of the control signal cycle;

a transformer having a primary winding, coupled in parallel across a portion of the multi-resonant circuit and receiving an AC potential formed by action of the single-ended means and said milti-resonant circuit, and a secondary winding across which is formed another AC potential related to said AC potential at said primary winding;

means for rectifying the another AC potential to provide said DC out-put potential; and

means for providing the periodic control signal to said single-ended means with a varying frequency to maintain a selected amplitude of the DC output potential, and comprising;

means for generating an error signal related to the difference between the actual amplitude of the DC output potential and a reference amplitude;

means for generating a ramp signal commencing responsive to a gating signal;

means for generating a switching signal to cause said single-ended means to switch conduction conditions and said ramp means to receive said gating signal, whenever the ramp and error signal amplitudes are substantially equal; and

means for generating the gating signal only if the switching signal is present when the node is in the high-conduction condition to common potential.

2. The power supply of claim 1, wherein said single-ended means comprises a power semiconductor device.

3. The power supply of claim 2, wherein said power semiconductor device is a MOSFET.

4. The power supply of claim 2, wherein said single-ended means further comprises:

input means receiving the DC input potential; and

an inductive element in series connection between said input means and said node.

5. The power supply of claim 4, wherein the maximum peak potential between said nodes and the circuit common potential does not exceed three times the amplitude of the DC input potential.

6. The power supply of claim 1, wherein the multi-resonant circuit comprises a resonance inductive element and a fixed capacitance in series connection from said node to common potential.

7. The power supply of claim 6, wherein said fixed capacitance is connected in parallel with said primary winding.

8. The power supply of claim 7, wherein said multi-resonant circuit further includes a DC current-blocking capacitor connected in series with said primary winding.

9. The power supply of claim 6, wherein the base frequency F_o of the multi-resonant circuit is less than the actual frequency of said periodic control signal.

10. The power supply of claim 9, wherein, for operation from no-load to full-load on the output potential, the variation in actual frequency is about 1.35:

1.

11. The power supply of claim 1, wherein the control-signal-providing means varies the frequency by varying a time interval during which the high current-conduction exists.

12. The power supply of claim 11, wherein, during each frequency cycle, the low current conduction time interval duration remains substantially constant.