Method and apparatus for dispensing solutions

• US 4,845,965 A
• Filed: 12/23/1986
• Issued: 07/11/1989
• Est. Priority Date: 12/23/1986
• Status: Expired due to Term

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Ecolab, Inc.
• Inventors: Copeland, James L., Brady, Daniel F.
• Primary Examiner(s): Stinson, Frankie L.
• Application Number:
  US06/945,908
• Time in Patent Office: 931 Days
• Field of Search: 68/17 R, 68/207, 134/93, 137/268, 137/861, 222/64, 8/158
• US Class Current: 68/17.00R
• CPC Class Codes: D06F 2103/22 Content of detergent or additives
• CPC Class Codes: D06F 33/37 of metering of detergents or additives
• CPC Class Codes: D06F 34/08 Control circuits or arrangements thereof
• CPC Class Codes: D06F 39/022 in a liquid state D06F39/024 takes precedence

Abstract

A dispenser suitable for dispensing multiple solutions to, preferably, multiple utilization points. A laundry washing system (18) according to the invention includes a dispenser (20) which dispenses a plurality of cleaning solution to a plurality of washing machines (72) through a single common conduit (25). Conduit (25) is flushed after dispensing one solution but before dispensing a second chemically incompatible solution. A preferred dispenser (20) is capable of servicing multiple laundry machines (72) using a first-in first-out approach wherein the machines request service from a control system (74) which temporarily disables any "late-comers" until the appropriate solution can be dispensed to the machine (72) making the first, or highest priority, request.

Claims

1. A laundry washing system chemical dispenser suitable for dispensing a plurality of chemical solutions to a plurality of utilization points comprising:

(a) a fluid handling system comprising;

(i) a plurality of chemical solution sources;

(ii) a single fluidly common means for placing the chemical solution sources in fluid communication with each utilization point, the fluidly common means extending from proximate the chemical solution sources to proximate the utilization points; and

(iii) means for selectively flushing the fluidly common means; and

(b) a control system in operative contact with the fluid handling system suitable for activating the fluid handling system to selectively dispense the chemical solutions to the utilization points during dispensing periods and for selectively activating the flushing means to flush the fluidly common means between dispensing periods, whereby mixing of incompatible chemical solutions within the fluidly common means is prevented.

2. The chemical dispenser of claim 1, wherein the chemical solutions comprise:

(a) an alkaline laundry detergent;

(b) an acidic laundry softener; and

(c) a bleach.

3. The chemical dispenser of claim 2, wherein the chemical solution sources comprise the detergent and softener stored in solid form and the bleach stored in liquid form, and wherein the chemical solution sources comprise means for spraying water at the solid detergent and softener to create solutions therefrom.

4. The chemical dispenser of claim 1, further comprising a conductivity sensor in operative contact with the control system and in fluid communication with the fluidly common means, wherein the control system monitors the concentration of the chemical solution being dispensed and terminates the dispensing period once a predetermined amount of chemical has been dispensed to the utilization point.

5. The chemical dispenser of claim 1, wherein the utilization points comprise a plurality of laundry machines, and wherein the chemical dispenser further comprises selectable means in operative contact with and under control of the control system and in fluid communication with the fluidly common means for directing a selected one of the chemical solutions to a selected one of the laundry machines, whereby the laundry machines can be selectively serviced by the dispenser.

6. The chemical dispenser of claim 5, wherein the laundry machines request chemical solutions and wherein the control system responds to the requests from the laundry machines in first-in first-out fashion whereby the laundry machines which are waiting to be serviced by the dispenser are disabled.

7. The chemical dispenser of claim 6, wherein the control system further includes microprocessor means for responding to the requests from the laundry machines.

8. The chemical dispenser of claim 7, wherein the microprocessor means includes:

(a) chemical data storage means for storing information relating to the chemical solution to be dispensed;

(b) flag storage stack means for storing requests from the laundry machines; and

(c) data processing means for;

(i) evaluating the first request in the flag storage stack means;

(ii) retrieving information from the chemical data storage means relating to the request;

(iii) disabling any laundry machine which is requesting service until the laundry machine'"'"'s request can be responded to; and

(iv) controlling the fluid handling system and the selectable means in order to direct the chemical solution requested to the requesting laundry machine.

9. The chemical dispenser of claim 1, wherein the chemical solutions comprise chemical solutions at least two of which are non-compatible with one another, the fluidly common means is open to the atmosphere proximate the chemical solution sources, and the control system is cooperatively connected to the utilization point and responds to requests from the utilization point to activate the fluid handling system.

10. A chemical dispenser suitable for dispensing a detergent, a laundry softener, and a bleach to a plurality of laundry machines, comprising:

(a) a source of solid detergent;

(b) a source of solid softener;

(c) a source of liquid bleach;

(d) a valve system having an inlet and a plurality of selectable outlets, wherein each outlet of the valve system is connected to one of the laundry machines;

(e) a source of water;

(f) a sump having an inlet in fluid communication with the detergent, softener, bleach and water sources and an outlet in fluid communication with the valve system inlet;

(g) a delivery pump having an inlet in fluid communication with the outlet of the sump and an inlet in fluid communication with the inlet of the valve system; and

(h) a control system in operative contact with the source of water, the delivery pump, and the valve system, wherein when the machines need detergent, softener or bleach they signal the control system, and wherein the control system responds to such signals in first-in, first-out fashion by;

(i) controlling the valve system to place the inlet thereof in fluid communication with the appropriate outlet;

(ii) if a solid product is requested, placing the water source in fluid communication with the solid product source for a predetermined dispensing period to produce an aqueous solution, and directing the aqueous solution to the inlet of the sump;

or if bleach is requested, pumping the bleach to the inlet of the sump and placing the water source in fluid communication with the sump inlet to dilute the bleach for a predetermined dispensing period;

(iii) activating the delivery pump to deliver the product to the requesting machine; and

(iv) subsequently flushing the sump, delivery pump, and the valve system with water, whereby the detergent, softener and bleach can be alternately delivered to the laundry machines in spite of their chemical incompatibility.

11. A laundry washing system comprising:

(a) a laundry machine of the type which utilizes a plurality of chemical solutions;

(b) a fluid handling system comprising;

(i) a plurality of chemical solution sources at least two of which sources are incompatible with one another;

(ii) a single fluidly common means for placing the chemical solution sources in fluid communication with the laundry machine, the single fluidly common means being located mainly external to the laundry machine; and

(iii) means for flushing the fluidly common means; and

(c) a control system, in operative contact with the fluid handling system and cooperatively connected to the laundry machine, suitable for activating the fluid handling system upon receiving a request from the laundry machine for a chemical solution to alternately dispense the chemical solutions to the laundry machine during dispensing periods and for activating the flushing means to flush the fluidly common means between dispensing periods whereby incompatible chemical solutions may be successively dispensed.

12. The system of claim 11, wherein the chemical solutions comprise:

(a) an alkaline laundry detergent;

(b) an acidic laundry softener; and

(c) a bleach.

13. The laundry washing system of claim 12, wherein the chemical solution sources comprise the detergent and softener stored in solid form and the bleach stored in liquid form, and wherein the chemical solution sources comprise means for spraying water at the solid detergent and softener to create solutions therefrom.

14. The system of claim 11, further comprising a conductivity sensor in operative contact with the control system and in fluid communication with the fluidly common means, wherein the control system monitors the concentration of the chemical solution being dispensed and terminates the dispensing period once a predetermined amount of chemical has been dispensed to the utilization point.

15. The system of claim 11, further comprising a plurality of laundry machines, and wherein the fluidly common means further comprises selectable means, in operative contact with and under control of the control system and in fluid communication with the fluidly common means, for directing a selected one of the chemical solutions to a selected one of the plurality of laundry machines, whereby selected solutions may be selectively delivered to the laundry machines.

16. The laundry washing system of claim 15, wherein the laundry machines request chemical solutions and wherein the control system responds to the requests from the laundry machines in first-in first-out fashion whereby the laundry machines which are waiting for solutions to be delivered are disabled.

17. The chemical dispenser of claim 16, wherein the control system further includes microprocessor means for responding to the requests from the laundry machines.

18. The chemical dispenser of claim 17, wherein the microprocessor means includes:

(a) chemical data storage means for storing information relating to the chemical solution to be dispensed;

(b) flag storage stack means for storing requests from the laundry machines; and

(c) data processing means for;

(i) evaluating the first request in the flag storage stack means;

(ii) retrieving information from the chemical data storage means relating to the request;

(iii) disabling any laundry machine which is requesting service until the laundry machine'"'"'s request can be responded to; and

(iv) controlling the fluid handling system and the selectable means in order to direct the chemical solution requested to the requesting laundry machine.

19. The system of claim 11, wherein the fluidly common means is open to the atmosphere proximate the chemical solution sources.

20. A laundry washing system comprising:

(a) a plurality of laundry machines;

(b) a source of solid detergent;

(c) a source of solid softener;

(d) a source of liquid bleach;

(e) a valve system having an inlet and a plurality of selectable outlets, wherein each outlet of the valve system is connected to one of the laundry machines;

(f) a source of water;

(g) a sump having an inlet in fluid communication with the detergent, softener, bleach and water sources and an outlet in fluid communication with the valve system inlet;

(h) a delivery pump having an inlet in fluid communication with the outlet of the sump and an inlet in fluid communication with the inlet of the valve system; and

(i) a control system in operative contact with the source of water, the delivery pump, and the valve system, wherein when the machines need detergent, softener or bleach they signal the control system, and wherein the control system responds to such signals in first-in, first-out fashion by;

(i) controlling the valve system to place the inlet thereof in fluid communication with the appropriate outlet;

(ii) if a solid product is requested, placing the water source in fluid communication with the solid product source for a predetermined dispensing period to produce an aqueous solution, and directing the aqueous solution to the inlet of the sump;

or if bleach is requested, pumping the bleach to the inlet of the sump and placing the water source in fluid communication with the sump inlet to dilute the bleach for a predetermined dispensing period;

(iii) activating the delivery pump to deliver the product to the requesting machine; and

(iv) subsequently flushing the sump, delivery pump, and the valve system with water, whereby the detergent, softener and bleach can be alternately delivered to the laundry machines in spite of their chemical incompatibility.

21. A laundry washing system chemical dispenser suitable for dispensing a plurality of chemical solutions to a plurality of laundry machines comprising:

(a) a fluid handling system comprising;

(i) a plurality of chemical solution sources;

(ii) a single first fluidly common means for collecting the chemical solutions from the chemical solutions sources;

(iii) a plurality of second fluidly common means for placing the chemical solutions in fluid communication with the laundry machines, whereby there is a second fluidly common means corresponding to each laundry machine; and

(iv) switchable means, in fluid communication with the first and second fluidly common means, for directing the chemical solutions to a selected second fluidly common means corresponding to a selected laundry machine;

(v) means for selectively flushing the first fluidly common means, switchable means and second fluidly common means.

(b) control system means, in operative contact with the fluid handling system, for activating the fluid handling system to selectively dispense the chemical solutions to the utilization point during dispensing periods and for selectively activating the flushing means to flush the switchable means and first and second fluidly common means between dispensing periods so as to prevent mixing of incompatible chemical solutions within the switchable means and first and second fluidly common means.