Method and apparatus for removing prosthetic cement

• US 4,846,161 A
• Filed: 06/29/1987
• Issued: 07/11/1989
• Est. Priority Date: 10/28/1985
• Status: Expired due to Fees

• Current Assignee: Gregory J. Roger
• Original Assignee: Gregory J. Roger
• Inventors: Roger, Gregory J.
• Primary Examiner(s): Hafer, Robert A.
• Assistant Examiner(s): Rooney, Kevin G.
• Application Number:
  US07/090,797
• Time in Patent Office: 743 Days
• Field of Search: 128/92 VM, 128/92 VK, 128/92 V, 128/92 VP, 128/317, 623/22, 623/92 R, 623/92 VQ, 623/92 VJ, 623/92 VL, 30/166 R
• US Class Current: 606/82
• CPC Class Codes: A61B 17/144 with cutting edges at the side of the saw blades
• CPC Class Codes: A61B 17/15 Guides therefor arrangements for guiding straight saw blades in general B23D51/025
• CPC Class Codes: A61B 17/8847 for removing cement from a bone cavity using surgical bone chisels, drills, mills, rasps, reamers or scrapers A61B17/16; using laser A61B18/20; using ultrasonic surgical instruments A61N7/00
• CPC Class Codes: A61F 2/3662 Femoral shafts
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/30581 having a pocket filled with fluid, e.g. liquid
• CPC Class Codes: A61F 2002/30952 using CAD-CAM techniques or NC-techniques
• CPC Class Codes: A61F 2002/3631 with an integral complete or partial peripheral collar or bearing shoulder at its base

Abstract

A device, and method of producing and using same, for use in removing the prosthetic cement from a bone in which an artificial joint (such as hip joint) is to be replaced. The device cuts the prosthetic cement in a longitudinal plane of the prosthetic cavity to the complete depth or the cement but without substantially cutting into the bone. The device includes a reciprocating saw head (8) which is advanced longitudinally of the cavity and maintained within the preselected longitudinal plane of the cavity by a guide (1) while it cuts through the cement (10). The saw head (8) is transversly biased towards the cement so that it cuts only to a depth defined by the profile of a template (6). The profile of the template (6) is obtained from X-ray information obtained before commencement of the operation.

Claims

1. A template having a profile corresponding to a profile of a line of intersection of a generally longitudinal pre-selected plane of a joint prosthetic cavity and an associated prosthetic cement/bone interface of a patient, the template comprising a guide shaped as a stem of a prosthesis to be replaced in the patient, and including a longitudinally running groove positioned in a plane of the guide corresponding in orientation to the pre-selected plane and including a groove base with a profile within said plane being the template profile.

2. A method of forming a guide means for use in removing prosthetic cement from a bone of a patient at a prosthetic cement/bone interface comprising the steps of determining a profile of the prosthetic cement/bone interface along a predetermined line running longitudinally of the bone and forming said profile on said guide means for guiding a suitable cutting means such that it may cut through the cement along said line substantially without cutting into the bone.

3. A product produced by carrying out the method of claim 2.

4. Apparatus comprising:

a template having a profile corresponding to a profile of a line of intersection of a generally longitudinal pre-selected plane of a joint prosthetic cavity and an associated prosthetic cement/bone interface of a patient;

a linear saw guide being rigidly attached to, or integral with, the template;

a saw adapted for reciprocating cutting action and traversable along the guide for linear advancement of the cutting action; and

a template follower connected with the saw for urging the saw to cut along a path being substantially the line of intersection of the pre-selected plane and the cement/bone interface.

5. Apparatus as defined in claim 4 wherein the guide is shaped as a stem of a prosthesis to be replaced in the patient, and including a longitudinally running groove positioned in a plane of the guide corresponding in orientation to the pre-selected plane and including a groove base with a profile within said plane being the template profile and the apparatus further comprises wedges adapted to firmly secure by wedging action the guide within a prosthetic cavity around which the cement is to be removed.

6. Apparatus as defined in claim 4 further comprising a base on the template and adapted so that the base is firmly attachable to a bone end in which prosthetic cement is to be removed and with the template and bone on opposite sides thereof, the base including an aperture for insertion of said saw, and wherein said saw being a saw head at one end of a wand and the opposite end of the wand including an attachment for connection to a reciprocating device and said saw guide is rigidly attachable to the base and positioned and shaped so as to guide said saw wand through said aperture during longitudinal advancement of the saw.

7. Apparatus as defined in claim 6 wherein said wand is elastically transversely flexible.

8. A method of producing a template including the steps of:

scanning a patient in an area of a joint prosthesis so as to obtain a profile of a prosthetic cement/bone interface at its intersection with a longitudinal pre-selected plane through a medullary cavity in the bone; and

feeding the profile into a machine which, in response thereto, forms the template with a surface having said profile.

9. A method of removing prosthetic cement from a bone of a patient comprising producing a template by scanning a patient in an area of a joint prosthesis so as to obtain a profile of a prosthetic cement/bone interface at its intersection with a longitudinal pre-selected plane through a medullary cavity in the bone;

feeding the profile into a machine which, in response thereto, forms the template with a surface having said profile, removing the prosthesis to be discarded leaving a prosthetic cavity, cutting at least one longitudinally running cut in the prosthetic cement without substantially cutting the bone by using said surface as a cutting guide so as to form a number of arcuate prosthetic cement parts and removing each cement part.

10. A method for removing prosthetic cement from a bone of a patient undergoing a joint prosthesis replacement operation, comprising the steps of:

(a) producing a template profiled so as to correspond to the profile of the line of intersection of a generally longitudinally pre-selected plane of a joint prosthesis cavity and an associated cement/bone interface of the patient by,

(i) scanning the patient in the area of the joint prosthesis so as to obtain a profile of the said prosthetic cement/bone interface at its intersection with the said pre-selected plane, and

(ii) forming on a template blank a template surface having a profile corresponding to the profile of the said line of intersection,

(b) removing the prosthesis to be replaced from the prosthetic cavity,

(c) positioning the template in relation to the prosthetic cavity for guiding a cutting blade along the template to form a running cut substantially completely through the prosthetic cement along the said line of intersection and substantially without cutting the adjacent bone and guiding the blade along the template to form said cut,

(d) replacing at least once the steps (a) and (c) along the line of intersection of one or more other generally longitudinal pre-selected planes of the joint prosthesis cavity and the associated cement/bone interface of the patient to form a number of segmented prosthetic cement pieces, and

(e) removing the segmented prosthetic pieces from the bone.

11. A method as claimed in claim 10 in which the scanning of the patient is carried out in an X-ray machine.

12. A method as claimed in claim 10 in which a bottom plug of the prosthetic cement is bared out before the running cuts are formed in the prosthetic cement.

13. A method as claimed in claim 10 in which at least three running cuts are formed in the prosthetic cement and the cuts are substantially equiangularly spaced around the prosthetic cavity.