Heater for use as either primary or auxiliary heat source and improved circuitry for controlling the heater

• US 4,847,471 A
• Filed: 01/26/1988
• Issued: 07/11/1989
• Est. Priority Date: 01/23/1987
• Status: Expired due to Fees

• Current Assignee: Pace, Inc.
• Original Assignee: Pace, Inc.
• Inventors: Siegel, William J., Abbagnaro, Louis A., Mason, Bobby L., Olesen, Ole V., Wallgren, Linus E.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US07/126,890
• Time in Patent Office: 532 Days
• Field of Search: 219/494, 219/497, 219/499, 219/501, 219/505, 219/507-509, 219/506, 323/236, 307/117, 340/588, 340/589, 374/1, 374/107
• US Class Current: 219/497
• CPC Class Codes: B23K 1/018 Unsoldering; Removal of melted solder or other residues
• CPC Class Codes: B23K 3/047 electric
• CPC Class Codes: G05D 23/1909 whose output amplitude can only take two discrete values
• CPC Class Codes: G05D 23/20 with sensing elements having variation of electric or magnetic properties with change of temperature G05D23/13 takes precedence
• CPC Class Codes: H05K 13/0486 Replacement and removal of components
• CPC Class Codes: H05K 3/3494 Heating methods for reflowing of solder using integral heating means H05K1/0212

Abstract

A heater unit and control circuitry therefor, the heater unit typically being employed as a preheater or primary heater for the installation and removal of electronic components from a PCB or the like and having various means for accommodating (a) an uneven surface or the presence of other components on the underside of the board or (b) an unlevel board. Moreover, a heater unit for sequentially providing preheat and primary heat from different zones of the heate is disclosed. A probe for use with the heater for sensing the temperature at various points on the board is also disclosed. The circuitry is characterized by ease of calibration of the heater temperature, the temperature transducing circuits, and the temperature setting circuits thereof. Moreover, circuitry is provided to insure the same voltage out of each input source in response to the input source measuring or setting a common temperature.

Claims

1. A circuit for establishing a desired value of a physical parameter at an object, said circuitry comprising

means for establishing a first regulated reference voltage;

means for establishing a second regulated reference voltage;

transducing means responsive to said first and second regulated reference voltages for transducing said physical parameter to a first output signal, the magnitude of which varies substantially linearly between a first upper value and a first lower value, said first upper value being a first linear function of said first regulated reference voltage and said first lower value being a second linear function of said second regulated reference voltage where the slopes of said first and second linear functions are the same;

desired value establishing means responsive to said first regulated reference voltage for establishing said desired value of said physical parameter, said desired value establishing means providing a second output signal, the magnitude of which varies substantially linearly between a second upper value and a second lower value where the second upper value is said first linear function of said first regulated reference voltage and the second lower value is said second linear function of said second regulated reference voltage; and

control means for controlling the value of said physical parameter including means responsive to said first and second output signals for setting the value of said physical parameter to its desired value in response to said first and second output signals being substantially equal in magnitude;

whereby (a) said first and second output signals will be substantially the same in magnitude whenever the value of the physical parameter substantially equals that established by said desired voltage establishing means and (b) calibration of said transducing means and desired value establishing means is effected by calibrating only said transducing means since both of said transducing means and desired value establishing means utilize said first and second regulated reference voltages to establish the output signals thereof.

2. A circuit as in claim 1 where said first regulated reference voltage and said first and second upper limit values of said first and second output signals respectively are substantially equal in magnitude.

3. A circuit as in claims 1 or 2 where said physical parameter is temperature.

4. A circuit as in claim 3 where said object is a substrate having at least one electrical component disposed thereon to be installed or removed therefrom.

5. A circuit as in claim 4 where said temperature is the temperature of the surface of the substrate on which said component is disposed.

6. A circuit as in claim 3 where said control means includes a heater having a heater member and said object is said heater member.

7. A circuit as in claim 6 including a plurality of said transducing means and a plurality of desired value establishing means respectively associated therewith whereby the upper value of the output signal from each of said transducing means and said desired value establishing means is said first linear function of said first regulated reference voltage and said first lower value of the output signal from each of said transducing means and said desired value establishing means is said second linear function of the second regulated reference voltage so that (a) (1) the output signals from all of said transducing means will be substantially the same and (2) the output signals from the desired value establishing means will be the same whenever the desired values established thereby are the same and (b) calibration of all of said transducing means and desired value establishing means is effected by calibrating only one of said transducing means since all said transducing means and desired value establishing means are responsive to said first and second regulated reference voltages to establish the output signals thereof.

8. Circuitry for establishing a desired value of temperature at a work, said circuitry comprising:

work desired temperature setting means for generating a first output signal, the magnitude of which corresponds to said desired value of the temperature of the work;

work temperature sensing means for sensing the temperature of the work and generating a second output signal, the magnitude of which corresponds to the temperature of the work;

means for generating heat including a heated member which is raised to a heater temperature, the magnitude of the heater temperature being greater than said desired value of the tempeature of the work due to at least heat lost in the transfer of heat from the heated member to the work;

heater temperature sensing means for sensing the temperature of said heated member and generating a third output signal, the magnitude of which corresponds to the value of the sensed temperature of the heated member;

heater desired temperature setting means for generating a fourth output signal, the magnitude of which corresponds to a desired temperature of the heated member;

means responsive to said third and fourth output signals for controlling the amount of heat generated by said heated member;

alarm means for providing an alarm signal when said first and second signals are equal in magnitude;

each of said means for setting a desired temperature at the heated member and for setting a desired temperature at the work including means for adjustng the respective output voltages thereof between an upper limit voltage and a lower limit voltage;

whereby said heated member may be calibrated to a predetermined temperature which will repeatedly produce said desired temperature at said work by first setting the desired temperature at said work by said work desired temperature setting means, and then adjusting said heater desired temperature setting means to its upper limit voltage to thus cause said heated member to deliver maximum heat to said work, then noting when said work reaches said desired temperature thereof in response to said alarm signal, and then noting the temperature of said heated member in further response to the actuation of the alarm means whereby said latter temperature is said calibrated temperature thereof.