Optical information recording disk

• US 4,847,827 A
• Filed: 06/28/1988
• Issued: 07/11/1989
• Est. Priority Date: 12/09/1987
• Status: Expired due to Fees

• Current Assignee: Pioneer Electronic Corporation (Pioneer Corporation)
• Original Assignee: Pioneer Electronics Corporation (Pioneer Corporation)
• Inventors: Kimura, Yukio, Hayashi, Ryutaro, Yoshino, Toshikazu
• Primary Examiner(s): Stephan, Steven L.
• Application Number:
  US07/218,765
• Time in Patent Office: 378 Days
• Field of Search: 369/283, 369/284, 369/286, 346/135.1, 346/76 L
• US Class Current: 369/284
• CPC Class Codes: B29C 65/02 by heating, with or without pressure
• CPC Class Codes: B29C 66/342 Preventing air-inclusions
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/723 being multi-layered B29C66/7292, B29C66/72941 take precedence
• CPC Class Codes: B29C 66/72321 consisting of metals or their alloys
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 67/004 Closing perforations or small holes, e.g. using additional moulding material
• CPC Class Codes: B29K 2033/12 Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
• CPC Class Codes: B29L 2017/005 CD''s, DVD''s
• CPC Class Codes: G11B 7/24015 Air-sandwiched discs
• CPC Class Codes: G11B 7/26 Apparatus or processes specially adapted for the manufacture of record carriers

Abstract

An optical information recording disk is formed by a pair of disk-like substrates with an inner and an outer annular spacer member disposed therebetween. The inner spacer member supports an inner circumferential portion of each of the disk-like substrates, and the outer spacer member supports an outer circumferential portion of each of the disk-like substrates. The spacer members and substrates thus define an interior space. The spacer members and substrates are fixed together by means of a thermosetting adhesive agent. A notched portion is formed in at least one of the space members so as to communicate the interior of the disk with the ambient atmosphere. Thus, during heating of the disk for purposes of joining the substrates and spacers by hardening the adhesive agent, air in the interior space in the disk can escape through the notched portion. After heating, the notched portion is filled with a sealing member such as a solid member or another adhesive agent.

Claims

1. An optical information recording disk comprising:

a pair of substrates at least one of which has a signal recording layer formed thereon;

spacer means for bearing circumferential portions of said substrates on first and second substrate bearing surfaces of said spacer means so that said substrates together with said spacer means form an interior space;

means for fixedly joining said substrates and said spacer means by heating the disk;

means for defining a notched portion in one of said first and second substrate bearing surfaces of said spacer means so that said notched portion extends through said spacer means to communicate the interior space with atmosphere outside the disk; and

seal means for filling in said notched portion after said disk has been heated to form an airtight seal.

2. The recording disk of claim 1, wherein said substrates are disk-like in shape and said spacer means comprises an outer annular spacer for bearing outer circumferential portions of said substrates, and said notched portion is defined in said outer annular spacer.

3. The recording disk of claim 1, wherein said subtrates are disk-like in shape and said spacer means comprises an inner annular spacer for bearing inner circumferential portions of said substrates, and said notched portion is defined in said inner annular spacer.

4. The recording disk of claim 1, wherein said substrates face each other and said signal recording layer is disposed facing the interior space.

5. The recording disk of claim 1, wherein said seal means comprises a solid member.

6. The recording disk of claim 1, wherein said seal means comprises an adhesive agent.

7. The recording disk of claim 1, wherein said means for fixedly joining is a thermosetting adhesive agent.

8. The recording disk of claim 1, wherein said notched portion extends radially through said spacer means.

9. The recording disk of claim 1, wherein said notched portion extends from said first substrate bearing surface of said spacer means to said second substrate bearing surface of said spacer means.

10. The recording disk of claim 1, wherein said notched portion extends through said first substrate bearing surface of said spacer means but not said second substrate bearing surface of said spacer means.

11. The recording disk of claim 2, wherein said spacer means further comprises an inner annular spacer for bearing inner circumferential portions of said substrates, and said spacers have means for reinforcing disposed therebetween.

12. The recording disk of claim 1, wherein said substrates are disk-like in shape.

13. A method for forming an optical information recording disk comprising the steps of:

disposing first and second substrates on, and joining the substrates to, respective first and second substrate bearing surfaces of spacer means for maintaining a predetermined distance between said substrates, said spacer means having a notched portion defined in at least one of said first and second substrate bearing surfaces, said notched portion extending through said spacer means so as to communicate an interior space formed by said substrates and spacer means with a space outside of the disk, wherein said substrates are joined to said spacer means by heating the disk; and

sealing said notched portion to form an airtight seal after the heating.

14. The method of claim 13, wherein prior to the joining, said first and second substrate bearing surfaces are coated with a thermosetting adhesive agent.

15. The method of claim 13, wherein said notched portion is sealed using a solid sealing member.

16. The method of claim 13, wherein said notched portion is sealed using an adhesive agent.

17. The method of claim 13, wherein said substrates are disk-like in shape and said spacer means includes an annular member for supporting a radially inner portion of said first and second substrates, and said notched portion is formed in said annular member.

18. The method of claim 13, wherein said substrates are disk-like in shape and said spacer means includes an annular member for supporting a radially outer portion of said first and second substrates, and said notched portion is formed in said annular member.