Electronic controller for a water purifying unit

• US 4,851,818 A
• Filed: 04/01/1988
• Issued: 07/25/1989
• Est. Priority Date: 04/01/1988
• Status: Expired due to Fees

• Current Assignee: Eastman Kodak Company
• Original Assignee: Eastman Kodak Company
• Inventors: Brown, Barry M., West, Henry L., Edwards, Evan A., Fearnside, William T.
• Primary Examiner(s): Swann, III, Glen R.
• Application Number:
  US07/176,584
• Time in Patent Office: 480 Days
• Field of Search: 340/603, 340/627, 340/657, 210/85, 210/746, 324/442, 324/71.1, 73/865.9
• US Class Current: 340/603
• CPC Class Codes: B01D 61/12 Controlling or regulating
• CPC Class Codes: B01D 65/104 Detection of leaks in membrane apparatus or modules
• CPC Class Codes: C02F 1/44 by dialysis, osmosis or reverse osmosis general membrane separation processes B01D61/00, membrane modules B01D63/00, electrodialysis C02F1/4693, combination of membrane modules and bioreactors C02F3/1268
• CPC Class Codes: C02F 2209/05 Conductivity or salinity

Abstract

An analog ASIC (Application Specific Integrated Circuit) circuit has a power control section, a conductivity filter testing section, a light emitting diode (LED) driving section, and a bias section. The LED driving section is responsive to the conductivity filter testing section for indicating when the filter should be replaced. The power control section, conductivity filter testing section, LED driving section, and bias section are all operated in a controlled timed relation by a digital ASIC logic system to minimize power use.

Claims

1. An electronic controller for use in a water purifying unit of the type having a tap water inlet, a purified water outlet, reservoir, a filter interposed between the inlet and outlet through which the tap water passes for purification, a first conductivity probe in the tap water for sensing the conductivity of the tap water, and a second conductivity probe in the purified water for sensing the conductivity of the purified water, the electronic controller comprising:

electrical pulse means activated by a power signal coupled to the input of the first and second conductivity probes for applying electrical pulses thereto resulting in output signals from each conductivity probe that are indicative of the impurity concentration of the water in which it is immersed;

amplifying means activated by a power signal coupled to said first and second conductivity probes for amplifying the output signals from each of said conductivity probes by a predetermined gain to provide output signals which are approximately equal when the filter is all right; and

comparing means activated by a power signal for comparing the output signals from said amplifying means and for generating a signal indicative of a needed filter change when the output signals differ in a first direction and a signal indicative that the filter is ok when the output signals differ in a second direction; and

power control means for periodically supplying a power signal to said electrical pulse means, said amplifying means and said comparing means.

2. An electronic controller according to claim 1 and further comprising:

biasing network means interposed between said power control means said amplifier means and said comparator means for biasing said amplifier means and said comparator means into operation.

3. An electronic controller according to claim 1 and further comprising:

indicating means responsive to the indicative signal from said comparing means for indicating when a filter needs to be changed.

4. An electronic controller according to claim 3 wherein said indicating means is activated by the power signal from said power control means.

5. An electronic controller according to claim 4 wherein said indicating means incorporates a strobing means for cycling said indicating means off and on when activated by the power signal from said power control means so as to conserve power.

6. An electronic controller according to claim 1 and further comprising:

a switch means responsive to the reservoir'"'"'s being filled for activating said power control means to cause said power control means to commence to provide power.

7. An electronic controller according to claim 6 and further comprising:

conductivity test means responsive to said switch means for delaying the activation of said power control means until a fixed time after the start of the filling of the reservoir.

8. An electronic controller for detecting when a filter should be replaced in a water purifying unit of the type having a tap water inlet, a purified water outlet, a reservoir, a filter interposed between the inlet and outlet through which the tap water passes for purification, a first conductivity probe in the tap water for sensing the conductivity in the tap water, and a second conductivity probe in the purified water for sensing the conductivity of the purified water, the first and second conductivity probes having an electronic controller comprising:

electrical current source means coupled to inputs of the first and second conductivity probes for applying current pulses thereto resulting in a current output signal from each conductivity probe indicative of the impurity concentration of the water in which it is immersed;

a capacitor interposed between the inputs of the first and second conductivity probes and said electrical current source means to prevent direct current flow through the first and second conductivity probes;

means for converting the current output signals from the conductivity probes to voltage output signals;

means coupled to the converting means for amplifying the voltage output signal from the second conductivity probe by a predetermined gain causing the voltage output signal to be slightly below the voltage output signal from the first conductivity probe when the filter is all right; and

electrical comparing means for comparing the voltage output signals from the first and second conductivity probes following the converting and amplifying means and generating a positive output voltage as long as the voltage output signal from the first conductivity probe exceeds the voltage output signal from the second conductivity probe for indicating a filter that is all right, and generating a negative output voltage when the voltage output signal from the first conductivity probe is less than the voltage output signal from the second conductivity probe for indicating a dirty filter that should be replaced.

9. An electronic controller according to claim 8 wherein the converting means comprises;

a pair of first and second amplifiers, with the current output signal from the first conductivity probe being fed into one of the first and second amplifiers and the current output signal from the second conductivity probe being fed into the other of the first and second amplifiers.

10. An electronic controller according to claim 9 wherein the means for amplifying the voltage output signal from the second conductivity probe comprises a third amplifier.

11. An electronic controller according to claim 10 wherein the electrical comparing means comprises a comparator for comparing the voltage output signals from one of the first and second amplifiers and the third amplifiers.

12. An electronic controller according to claim 11 wherein the current pulses applied to the first and second conductivity probes have negative and positive polarities, and wherein means are provided coupled to the comparator for shorting the comparator while the negative polarities are applied to the comparator.

13. An electronic controller according to claim 12 wherein the shorting means for the comparator comprises a transistor.

14. An electronic controller according to claim 13 wherein a second transistor is provided coupled to the comparator for rectifying the positive polarities, and wherein a capacitor is coupled to the second transistor and is positively charged by the rectified positive polarities.

15. An electronic controller according to claim 14 wherein a second comparator is provided coupled to the second transistor and the comparator for monitoring the charge on the comparator and generating a positive output as long as the capacitor is positively charged indicating that the filter is all right, and generating a negative output when the capacitor is discharged indicating that the filter is dirty and should be replaced.

16. An electronic controller according to claim 15 wherein a third transistor is coupled to the output of the second comparator for generating a low impedance by clamping the output ground when the filter is all right, and generating a high impedance when the filter is dirty and should be replaced.

17. An electronic controller according to claim 16 wherein an electronic storing and command means is provided, and the output from the third transistor is fed into the storing means.

18. An electronic controller according to claim 17 wherein the electronic storing and command means generates a four-second signal every 8 minutes which is fed into the electrical current source means.

19. An electronic controller according to claim 18 wherein the electronic storing and command means generates a limited time window within which the output from the third transistor is sampled and a service required status signal is generated.

20. An electronic controller according to claim 19, and further comprising indicating means responsive to the electronic storing and command means and to the service required status signal for intermittently indicating that the filter is dirty and should be replaced.

21. An electronic controller according to claim 20 wherein the indicating means comprises a light-emitting diode, and an oscillator circuit electrically coupling the electronic storing and command means to the light-emitting diode for actuating the light-emitting diode with a short pulse of several milliseconds duration every 2 seconds.

22. The electronic controller according to claim 21 wherein the purified water outlet means has a first normally open pressure switch that closes when the reservoir is filling, and the tap water inlet means has a second normally open pressure switch that closes when the tap water is under sufficient input pressure, and an oscillator circuit is coupled with the light-emitting diode only when the first pressure switch is closed.

23. The electronic controller according to claim 22 wherein the electronic storing and command means and said first pressure switch cooperate to give a limited time window of one second for every eight minutes in which the output signal from the third transistor is monitored to indicate whether the filter should be replaced.

24. The electronic controller according to claim 23 wherein the time window allows the filling cycle to commence for several minutes before any output signal from the third transistor is monitored to allow the conductivity probes to reach equilibrium temperature before such monitoring, and to avoid initial overshooting of the signal.

25. The electronic controller according to claim 24, and further comprising a power supply including a battery and a common ground regulator for providing a common ground potential midway between the positive battery potential and the negative battery potential so that the electronic controller is insensitive to a drop in battery voltage of about one-third.