Chaff comprising metal coated fibers

• US 4,852,453 A
• Filed: 07/13/1984
• Issued: 08/01/1989
• Est. Priority Date: 03/16/1982
• Status: Expired due to Term

• Current Assignee: Composite Materials, LLC, American Colloid Company (Minerals Technologies Incorporated)
• Original Assignee: American Colloid Company (Minerals Technologies Incorporated)
• Inventors: Morin, Louis G.
• Primary Examiner(s): Lechert, Jr., Stephen J.
• Application Number:
  US06/630,709
• Time in Patent Office: 1,845 Days
• Field of Search: 343/18 R, 343/18 B, 89/1.11, 102/505, 342/5, 429/116, 429/126, 429/217, 429/331, 428/408
• US Class Current: 89/1.11
• CPC Class Codes: D01F 11/127 Metals metal depositing by electrolysis D01F11/16; metal alloys with reinforcing carbon fibres C22C49/14
• CPC Class Codes: F41J 2/00 Reflecting targets, e.g. radar-reflector targets; Active targets transmitting electromagnetic or acoustic waves
• CPC Class Codes: Y10T 428/30 Self-sustaining carbon mass or layer with impregnant or other layer

Abstract

High strength composite fibers are disclosed comprising a core, e.g., of carbon or the like, and a thin and uniform, firmly adherent electrically conductive layer of an electrodepositable metal, e.g., of nickel or the like. The composite fiber can be produced by electrodeposition from an electrolyte onto the core but the procedure must use external voltages high enough both (i) dissociate the metal at the core and (ii) to mucleate the metal through the boundary layer into direct contact with the core. Such composite fibers are chopped to shortened lengths to provide chaff, which is effective as a radar countermeasure.

Claims

1. A method of reflecting radar comprising dispersing in effective proximity to a radar source an effective amount of a chaff comprising continuous composite fibers, each comprising a semi-metallic core and at least one thin and uniform, firmly adherent, electrically conductive layer of at least one metal on said core, said composite fibers having been chopped into one or more lengths.

2. A method of reflecting radar according to claim 1, wherein said composite fibers have been chopped into wavelengths relative to the wavelength of one or more radar frequencies.

7. A method as defined in claim 1 wherein said core fibers comprise carbon fibers and said metal comprises nickel.

3. A method of reflecting radar comprising dispersing in effective proximity to a radar source an effective amount of a chaff comprising continuous composite fibers, each comprising an electrically conductive semi-metallic substantially undegraded core and at least one thin and uniform, firmly adherent, electrically conductive layer of at least one metal one said core, said composite fibers having been chopped into one or more lengths.

4. A method of reflecting radar according to claim 3, wherein said composite fibers have been chopped into wavelengths relative to the wavelength of one or more radar frequencies.

8. A method as defined in claim 3 wherein said core fibers comprise carbon fibers and said metal comprises nickel.

5. A method of reflecting radar comprising dispersing in effective proximity to a radar source an effective amount of a chaff prepared by a process comprising:

(a) providing a plurality of semi-metallic core fibers,

(b) continuously immersing at least a portion of the length of said biers in bath capable of electrolytically depositing at least one metal,

(c) applying an external voltage between the fibers and the bath in excess of 10 volts,

(d) maintaining said voltage and resulting current for a time sufficient to produce a thin and uniform, firmly adherent, electrically conductive layer of electrolytically deposited metal on said core,

(e) maintaining said fibers cool enough outside said bath to prevent degradation of said fibers, and

(f) chopping the resultant metal coated fibers into shortened stands.

9. A method as defined in claim 5 wherein said core fibers comprise carbon fibers and said metal comprises nickel.

6. A method of reflecting radar comprising dispersing in effective proximity to a radar source an effective amount of a chaff prepared by a process comprising:

(a) providing a plurality of semi-metallic core fibers,

(b) continuously immersing at least a portion of the length of said fibers in bath capable of electrolytically depositing at least one metal,

(c) applying an external voltage between the fibers and the bath in excess of 10 volts.

(d) maintaining said voltage and resulting current for a time sufficient to produce a thin and uniform, firmly adherent, electrically conductive layer of electrolytically deposited metal on said core,

(e) maintaining said fibers cool enough outside said bath to prevent degradation of said fibers, and

(f) chopping the resultant metal coated fibers into shortened stands, and wherein said process includes recycling the bath into contact with the fibers immediately prior to immersion therein so as to provide increased current carrying capacity to the fibers and replenishment of the electrolyte on the surface of the fibers therein.

10. A method as defined in claim 6 wherein said core fibers comprise carbon fibers and said metal comprises nickel.