Electronic tank level monitoring device

• US 4,853,694 A
• Filed: 12/01/1987
• Issued: 08/01/1989
• Est. Priority Date: 12/01/1987
• Status: Expired due to Fees

• Current Assignee: Tech Dzynes Incorporated
• Original Assignee: Tech Dzynes Incorporated
• Inventors: Tomecek, Jerry
• Primary Examiner(s): Orsino, Joseph A.
• Assistant Examiner(s): Hofsass, Jeffery A.
• Application Number:
  US07/127,192
• Time in Patent Office: 609 Days
• Field of Search: 340/621, 340/619, 73/290 V, 73/290 B, 364/509, 367/908
• US Class Current: 340/621
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 23/80 Arrangements for signal processing

Abstract

The present invention is an electronic liquid level monitoring apparatus for a in-ground storage tank. An ultrasonic transducer is disposed in a fill pipe head device which enables proper placement of the ultrasonic transducer in a fixed position relative to the fill pipe of the storage tank and provides a combination for a plurality of different fill pipe diameters. An electronic control measures the length of time from the transmission of the ultrasonic pulse to the receipt of the return echo and then calculates the distance from the ultrasonic transducer to the level of the liquid in the tank. The distance can permit automatic calculation of the amounts of liquid in the tank, using tank parameters stored in a memory as corrected for the speed of sound at the particular temperature measured via a temperature sensor. The apparatus preferably also calculates a volume variance. In this embodiment a communications device such as a modem can be employed for transmission of the tank data from the monitoring apparatus to an external device.

Claims

1. An electronic liquid level monitoring apparatus for a storage tank having a substantially vertical fill pipe comprising:

an ultrasonic transducer for converting a transmit electrical impulse into ultrasonic sound and for converting ultrasonic sound into a corresponding receive electrical impulse;

a fill pipe head device having a set of concentric circular ridges with said ultrasonic transducer mounted in the center thereof for positioning said ultrasonic transducer at a fixed position relative to the fill pipe of the storage tank, said set of concentric circular ridges enabling accommodation of a plurality of differing fill pipe diameters;

a control device pivotally coupled to said fill pipe head device and electrically connected to said ultrasonic transducer for

transmitting a transmit electrical impulse to said ultrasonic transducer,

receiving a receive electrical impulse from said transducer indicating the receipt of ultrasonic sound by said transducer,

measuring the length of time from the transmitting of said transmit electrical impulse to the receiving of said receive electrical impulse, and

generating a distance signal indicating the distance from said ultrasonic transducer to a liquid level based upon said measured length of time.

2. The electronic liquid level monitoring apparatus as claimed in claim 1, further comprising:

a visual display means connected to said control means for generating a visually perceivable indication of said distance signal.

3. The electronic liquid level monitoring apparatus as claimed in claim 1, further comprising:

a temperature measuring device for generating a temperature signal indicative of the ambient temperature; and

wherein said control means is further connected to said temperature measuring means for generating said distance signal based upon the speed of sound at the temperature indicated by said temperature signal.

4. The electronic liquid level monitoring apparatus as claimed in claim 1, further comprising:

a tank parameter memory means for storing therein a plurality of tank parameters including tank dimensions;

wherein said control means is further connected to said tank parameter memory means for generating a volume signal indicating the volume of liquid in the tank based upon said measured distance and said stored tank parameters.

5. The electronic liquid level monitoring apparatus as claimed in claim 4, further comprising:

a visual display means connected to said control means for generating a visually perceivable indication of said volume signal.

6. An electronic liquid level monitoring apparatus for a plurality of storage tanks, each storage tank having a substantially vertical fill pipe, said electronic liquid level monitoring apparatus comprising:

an ultrasonic transducer for converting a transmit electrical impulse into ultrasonic sound and for converting ultrasonic sound into a corresponding receive electric impulse;

a fill pipe head device having said ultrasonic transducer monitor therein for locating said ultrasonic transducer at a fixed position relative to the fill pipe of any one of said plurality of storage tanks;

a tank parameter memory means for storing therein a plurality of tank parameters for each storage tank of said plurality of storage tanks, said plurality of tank parameters including for each storage tank at least one tank dimension of the overall depth of the storage tank from the top of the fill pipe to the bottom of the storage tank;

a control means connected to said ultrasonic transducer and said tank parameter memory means, for

transmitting a transmit electrical impulse to said ultrasonic transducer,

receiving a receive electrical impulse from said ultrasonic transducer indicating the receipt of ultrasonic sound by said transducer,

measuring the length of time from the transmitting of said transmit electrical impulse to the receiving of said receive electrical impulse, and

calculating a liquid depth signal indicating the liquid depth within the selected storage tank by recalling from said tank parameter memory means said overall depth of said selected storage tank and subtracting from said recalled overall depth a distance based upon said measured length of time; and

a hand portable housing having said ultrasonic transducer, said fill pipe head device, said tank parameter memory means and said control means disposed therein, said hand portable housing permitting said electronic liquid level monitoring apparatus to be hand carried to the fill pipe of said selected storage tank.

7. The electronic liquid level monitoring apparatus as claimed in claim 6, further comprising:

said control means further includes means for calculating a volume signal indicating the volume of liquid in said selected storage tank based upon said liquid depth signal and said stored tank parameters corresponding to said selected storage tank.

8. The electronic liquid monitoring apparatus as claimed in claim 7, further comprising:

a visual display means connected to said control means for generating a visually perceivable indication of said volume signal.

9. The electronic liquid level monitoring apparatus as claimed in claim 7, further comprising:

an internal temperature measuring device for generating a temperature signal indicative of the ambient temperature; and

wherein said control means is further connected to said temperature measuring means for generating said internal overall depth signal based upon the speed of sound for the temperature indicated by said temperature signal and said measured length of time from the transmitting of said transmit electrical impulse to the receiving of said receive electrical impulse.

10. The electronic liquid level monitoring apparatus as claimed in claim 9, further comprising:

a tank data means connected to said control means having at least one memory location corresponding to each of said plurality of storage tanks for storing data therein;

an external temperature measuring device disposed external to said hand portable housing in a manner permitting immersion in the liquid in said selected storage tank;

said hand portable housing further including a connector means for alternative connection of either said internal temperature measuring device or said external temperature measuring device to said control means; and

said control means includes means for calculating a volume variance by

performing a first measurement sequence by connection of said external temperature measuring device, immersion of said external measuring device in the liquid in said selected storage tank, measuring a first liquid temperature, connection of said internal temperature measuring device, calculating a first volume signal, and storing said first liquid temperature and said first volume signal in said tank data memory means at a memory location corresponding to said selected storage tank,

performing a second measurement sequence at least two hours after said first measurement sequence by connection of said external temperature measuring device, immersion of said external measuring device in the liquid in said selected storage tank, measuring a second liquid temperature, connection of said internal temperature measuring device, calculating a first volume signal, and storing said second measured temperature and said second volume signal in said tank data memory means at a memory location corresponding to said selected storage tank, and

calculating said volume variance in accordance with the following equation

space="preserve" listing-type="equation">Vr=((TI*(Volume

     1) * Ftn)-(T2*(Volume

     2)*Ftn))

where Vr is the volume variance to be calculated, T1 is the first measured temperature, T2 is the second measured temperature, Volume 1 is the first volume signal, Volume 2 is the second volume signal and Ftn is the volumetric coefficient of expansion of the liquid in said selected storage tank.

11. The electronic liquid level monitoring apparatus as claimed in claim 7, further comprising:

a manually actuable keyboard device for receiving operator inputs indicating a particular one of said plurality of storage tanks and operator inputs corresponding to tank dimensions;

said tank parameter memory means stores therein said plurality of tank parameters including tank dimensions for each of said plurality of storage tanks;

a tank data memory means connected to said control means having at least one memory location corresponding to each of said plurality of storage tanks for storing therein volume data corresponding to said volume signal;

wherein said control means is further connected to said keyboard device and said tank data memory means for

initialization of said tank parameter memory means by receiving from said keyboard device one of said operator inputs indicating a particular one of said plurality of storage tanks and said operator inputs corresponding to tank dimensions for each of said plurality of storage tanks and storing tank dimension data in said tank parameter memory means corresponding to tank dimensions for each of said plurality of storage tanks,

for monitoring a selected one of said plurality of storage tanks by receiving from said keyboard device said operator inputs indicating a particular one of said plurality of storage tanks, calculating said liquid depth signal from said overall depth of said storage tank indicated by said keyboard device stored in said tank parameter memory means, calculating said volume signal based upon said liquid depth signal and said stored tank dimensions of said storage tank indicated by said keyboard device stored in said tank parameter memory means, and storing said volume signal in said tank data memory means at said memory location corresponding to said storage tanks indicated by said keyboard device.

12. The electronic liquid level monitoring apparatus as claimed in claim 11, wherein:

said manually actuable keyboard device further includes means for receiving operator inputs indicating liquid inflows and outflows for said selected storage tank; and

said control means further includes means for

calculating a volume variance signal for said selected storage tank equal to the volume signal last stored in said corresponding memory location of said tank data memory means for said selected storage tank plus the liquid inflows, minus the liquid outflows and minus the present volume signal for said selected storage tank, and

storing said volume variance signal in a memory location in said tank data memory means corresponding to said selected storage tank.

13. The electronic liquid level monitoring apparatus as claimed in claim 11, further comprising:

a communication device connected to said tank data memory means for transmitting said volume data stored in said tank data memory means for each of said plurality of storage tanks to an external device.

14. The electronic liquid level monitoring apparatus as claimed in claim 6, wherein:

said control means calculates said liquid depth signal in accordance with the sequence

thrice transmitting said transmit electrical impulse to and receiving said receive electrical impulse from said ultrasonic transducer and measuring said first, second and third length of time from the transmitting of said transmit electrical impulse to said receiving of said receive electrical impulse,

determining whether said first, second and third lengths of time differ by more than a predetermined amount,

if said first, second and third length of times do not differ by more than said predetermined amount, determining said measured length of time as the average of said first, second and third length of times,

if said first, second and third length of times do differ by more than said predetermined amount, thrice transmitting said transmit electrical impulse to and receiving said receive electrical impulse from said ultrasonic transducer and measuring said fourth, fifth and sixth length of time from the transmitting of said transmit electrical impulse to said receiving of said receive electrical impulse,

determining whether said fourth, fifth and sixth length of times differ by more than a predetermined amount,

if said fourth, fifth and sixth length of times do not differ by more than said predetermined amount, determining said measured length of time as the average of said fourth, fifth and sixth length of times,

if said fourth, fifth and sixth length of times do differ by more than said predetermined amount, thrice transmitting said transmit electrical impulse to and receiving said receive electrical impulse from said ultrasonic transducer and measuring said seventh, eighth and ninth length of time from the transmitting of said transmit electrical impulse to said receiving of said receive electrical impulse,

determining whether said seventh, eighth and ninth length of times differ by more than a predetermined amount,

if said seventh eighth and ninth length of times do not differ by more than said predetermined amount, determining said measured length of time as the average of said seventh, eighth and ninth length of times, and

if said seventh, eighth and ninth length of times do differ by more than said predetermined amount, determining said measured length of time as the average of said first, second, third, fourth, fifth, sixth, seventh, eighth and ninth length of times omitting the least of and the greatest of said first, second, third, fourth, fifth, sixth, seventh, eighth and ninth length of times.

15. An electronic liquid level monitoring apparatus for a plurality of storage tanks, each storage tank having a substantially vertical fill pipe, said electronic liquid level monitoring apparatus comprising:

an ultrasonic transducer for converting a transmit electrical impulse into ultrasonic sound and for converting ultrasonic sound into a corresponding receive electrical impulse;

a fill pipe head device having said ultrasonic transducer mounted therein for locating said ultrasonic transducer at a fixed position relative to the fill pipe of a selected one of said plurality of storage tanks;

a tank parameter memory means for storing therein a plurality of tank parameters for each storage tank of said plurality of storage tanks, said plurality of tank parameters including for each storage tank at least the tank diameters of the overall depth of the storage tank from the top of the fill pipe to the bottom of the storage tank;

a tank data memory means having at least one memory location corresponding to each of said plurality of storage tanks for storing data therein;

a manually actuable keyboard device for receiving operator inputs indicating a particular one of said plurality of storage tanks and operator inputs corresponding to tank dimensions;

a display device for generating an operator perceivable visual display of user prompts;

a communication device for transmitting data to an external device;

a microprocessor control device connected to said ultrasonic transducer, said tank parameter memory means, said tank data memory means, said keyboard device, said display device and said communications device for control of liquid level monitoring; and

a control program memory means connected to said microprocessor control device having a control program stored therein for causing said microprocessor control device to

initialize said tank parameter memory means for a selected storage tank by causing said display device to generate a user prompt requesting selection of one of said plurality of storage tanks, receiving from said keyboard device operator inputs selecting a particular one of said plurality of storage tanks, causing said display device to generate a user prompt requesting a particular tank dimensions including the tank dimension data in said overall depth, and receiving from said keyboard device operator inputs specifying said corresponding tank dimensions, and storing tank dimension data in said tank parameter memory means corresponding to said specified tank dimensions,

determine the liquid depth of a selected storage tank by causing said display device to generate a user prompt requesting selection of one of said plurality of storage tanks, receiving from said keyboard device operator inputs selecting a particular one of said plurality of storage tanks, causing said display device to generate a user prompt requesting placement of said fill pipe head in the fill pipe of said selected storage tank, receiving from said keyboard device an operator input indicating placement of said fill pipe head in the fill pipe of said selected storage tank, transmitting a transmit electrical impulse to said ultrasonic transducer, receiving a receive electrical impulse from said ultrasonic transducer indicating the receipt of ultrasonic sound by said transducer, measuring the length of time from the transmitting of said transmit electricl impulse to the receiving of said receive electrical impulse, calculating said liquid depth by recalling from said tank parameter memory means said overall depth of said selected storage tank and subtracting from said recalled overall depth a distance based upon said measured length of time, and storing said computed liquid depth in said tank data memory means in a memory location corresponded to said selected storage tank,

communicate to an external device via said communications device data recalled from said tank data memory means corresponding to each storage tank having initialized tank parameters; and

a hand portable housing having said ultrasonic transducer, said tank parameter memory means, said tank data memory means, said keyboard device, said display device, said communicating device, said microprocessor control device and said control memory means disposed therein, said hand portable housing permitting said electronic liquid level monitoring apparatus to be hand carried to the fill pipe of said selected storage tank.

16. The electronic liquid level monitoring apparatus as claimed in claim 15, wherein:

said control program memory means includes at least some read/write memory, and said control program stored therein for further causing said microprocessor control device to receive at least one additional portion of control program from an external device via said communications device and to store said additional portions of control program in said read/write memory of said control program memory.

17. The electronic liquid level monitoring apparatus as claimed in claim 16, wherein:

one of said at least one additional portion of control program for further causing said microprocessor control device to recall tank dimensions for said selected storage tank from said tank parameter memory means, calculate a volume signal indicating the volume of liquid in said selected storage tank based upon said liquid depth signal and said recalled tank dimensions, storing said volume signal in said tank data memory means in a memory location corresponding to said selected storage tank, and wherein said data recalled from said tank data memory means communicated to the external device via said communications device includes said volume signal.

18. The electronic liquid level monitoring apparatus as claimed in claim 17, wherein:

one of said at least one additional portion of control program for further causing said microprocessor control device to cause said display device to generate a user prompt requesting indication of liquid inflows into said selected storage, receive from said keyboard device operator inputs indicating liquid inflows into said selected storage tank, cause said display device to generate a user prompt requesting indication of liquid outflows from said selected storage, receive from said keyboard device operator inputs indicating liquid outflows from said selected storage tank, calculate a volume variance signal for said selected storage tank equal to the volume signal last stored in said corresponding memory location of said tank data memory means for said selected storage tank plus said indicated liquid inflows, minus said indicated liquid outflows minus the last calculated volume signal for said selected storage tank, storing said volume variance signal in said tank data memory means in a memory location corresponding to said selected storage tank, and wherein said data recalled from said tank data memory means communicated to the external device via said communications device includes said volume variance signal.

19. The electronic liquid level monitoring apparatus as claimed in claim 15, wherein:

said communications device consists of a modem.