Portable circular saw

• US 4,856,394 A
• Filed: 04/14/1988
• Issued: 08/15/1989
• Est. Priority Date: 04/14/1988
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Porter-Cable Corporation (Stanley Black & Decker, Inc.)
• Inventors: Clowers, Earl R.
• Primary Examiner(s): Yost, Frank T.
• Assistant Examiner(s): Smith, Scott A.
• Application Number:
  US07/181,502
• Time in Patent Office: 488 Days
• Field of Search: 83/56, 30/374, 30/375, 30/376, 30/377, 30/388, 30/390, 30/391, 30/286
• US Class Current: 83/56
• CPC Class Codes: B23D 59/006 for removing or collecting chips
• CPC Class Codes: B27B 9/02 Arrangements for adjusting the cutting depth or the amount of tilting
• CPC Class Codes: Y10T 83/0605 Cut advances across work surface

Abstract

The invention includes a power operated circular type hand saw having a motor disposed within a housing, a rotating circular sawblade driven by the motor, and a work supporting shoe which is pivotally attached to the housing and moveable relative to the housing to adjust the depth to which the saw blade extends below the shoe. The motor supporting housing includes a locking arrangement and a depth limiting stop plate moveable relative to the housing, the stop plate having a depth limiting ear and a clasp, the clasp is adapted to lock the stop plate in a wide range of depth limiting positions.

Claims

1. A method of cutting a substrate with a power operated circular type hand saw having a motor supporting housing, a motor disposed within said housing, a rotating circular sawblade driven by said motor, and a work supporting shoe pivotally attached and movable relative to said housing;

said motor supporting housing having a depth limiting stop plate with a depth limiting ear and a clasp, said clasp adapted to lock said stop plate in a depth limiting position;

said work supporting shoe including a longitudinal slot, a generally arctuate vertically extending slotted support member having a plurality of prepositioned tabs adapted to engage said ear of said depth limiting stop plate, and locking means;

said method comprising the steps of;

(1) fixing said depth limiting stop plate in a desired depth limitating position,

(2) moving said housing to a fully inclined position with the blade fixed above the plane of said longitudinal slot,

(3) positioning said shoe against the work,

(4) turning on said saw to rotate said blade,

(5) plunging said blade into the work until said ear abuts a selected tab on said support member, and

(6) making the desired length of cut in the work.

2. The method of claim 1 further comprising the step of locking said housing in position after plunging said blade into the work until said ear abuts a selected tab on said support member and before making the desired length of cut in the work.

3. The method of claim 1 further comprising the steps of locking said housing in a fully inclined position with the blade fixed above the plane of said longitudinal slot before turning on said saw and releasing said lock before plunging said blade into the work.

4. A power operated circular type hand saw comprising a motor supporting housing, a motor within said housing, a rotating circular sawblade driven by said motor, and a work supporting shoe pivotally attached to said housing and movable relative to said housing to adjust the depth of cut of said sawblade;

said motor supporting housing including locking means and a depth limiting stop plate movable relative to said housing, said stop plate having a depth limiting ear and a clasp, said clasp adapted to lock said stop plate in a plurality of depth limiting positions;

said work supporting shoe including a longitudinal slot, and a generally arctuate vertically extending slotted support member having a plurality of prepositioned tabs adapted to engage said ear of said limiting stop plate, and said support member lockably engaging said locking means of said housing so that said housing can be locked in a fixed position relative to said shoe;

whereby the depth of the cut of said circular sawblade is controlled by pre-positioning said depth limiting ear against one of said tabs of said support member, thereby limiting the depth said sawblade can extend through said longitudinal slot in said work supporting shoe.

5. The saw of claim 4 wherein said depth limiting stop plate further includes a slot and said clasp further includes a locking stem slidably received by said slot for adjusting the depth of cut to multiple positions intermediate to those determined by said tabs.

6. The saw of claim 4 wherein said locking means includes a locking stud slidably received in said slot of said support member and which is engaged by said locking means to lock said housing relative to said shoe whereby when said housing is pivoted throughout the range of movement of said housing relative to said shoe said housing is lockable in a fully inclined position, wherein said sawblade does not extend through the longitudinal slot of said shoe, and lockable in a plurality of cutting positions, wherein said blade extends through said longitudinal slot to various depths below said shoe.

7. The saw of claim 4 wherein said housing further includes a longitudinal axis relative to which said housing is tiltable to perform bevel sawing.

8. The saw of claim 7 further including a vertically extending slotted bevel support member, a bevel locking stud slidably received by said slot of said bevel support member and a bevel locking means adapted to fix said bevel locking stud in a desired position in said slot.

9. The saw of claim 4 wherein said support member is indexed.

10. A power operated circular type handsaw comprising a work supporting shoe, a motor, a motor supporting housing supporting said motor therein, a rotating circular saw blade rotatably fixed within said housing and driven by said motor, said work supporting shoe including a generally arcuate slotted support plate extending upwardly therefrom, said support plate including a slot having a first position and a second position, a plurality of indexed tabs, and a locking clasp having a locked and unlocked position;

said housing including a surface slidably engaging said support plate and having a locking stud received in said slot of said support plate, a depth limiting stop plate having a depth limiting ear adapted to engage one of said tabs of said support plate and locking means for affixing said stop plate in a desired position;

said housing is pivotal relative to said work supporting shoe, said locking stud lockable in said first position of said slot, wherein said blade is locked above the plane of said shoe, and said locking stud lockable in said second position, wherein said blade is locked in a position extending to the desired depth of cut below the plane of said shoe;

whereby the depth of the cut of said sawblade is controlled by positioning said stop plate so that said ear will abut a selected tab when the saw blade has extended below said shoe to a desired depth of cut.

11. The saw of claim 10 wherein said second position includes a plurality of positions wherein said blade extends through said longitudinal slot to various depths below said shoe.

12. The saw of claim 10 wherein said housing further includes a longitudinal axis relative to which said housing is tiltable to perform bevel sawing.

13. The saw of claim 12 further including a vertically extending slotted bevel support member, a bevel locking stud slidably received by said slot of said bevel support member and a bevel locking means adapted to fix said bevel locking stud in a desired position in said slot.

14. The saw of claim 10 wherein said support member indexed.