Capacitance membrane switchcore with intertrace capacitive coupling and/or intratrace capacitive coupling

• US 4,857,684 A
• Filed: 10/25/1988
• Issued: 08/15/1989
• Est. Priority Date: 10/25/1988
• Status: Expired due to Fees

• Current Assignee: Xymox Technologies, Inc.
• Original Assignee: W H Brady Company
• Inventors: Gratke, Norman G.
• Primary Examiner(s): Scott, J. R.
• Application Number:
  US07/262,906
• Time in Patent Office: 294 Days
• Field of Search: 200/5 A, 200/52 R, 200/600, 200/292, 341/33, 361/288
• US Class Current: 200/600
• CPC Class Codes: H03K 17/98 having a plurality of control members, e.g. keyboard

Abstract

A capacitance membrane switchcore (12,12a, 12b, 12c, 12c'"'"') including a first circuit (16, 16'"'"'), a second circuit (17,17'"'"') and a third circuit (49,49'"'"') in which intertrace coupling capacitors (58,58'"'"') couple conductive traces (40-47,135) of the second circuit (17,17'"'"') to conductive traces (51,51'"'"') of the third circuit (49,49'"'"'). Also disclosed is a capacitance membrane switchcore (12) including a first circuit (16) having at least one trace (65) with a first branch (65a) along a first surface (18a ) of a dielectric layer (18), a second branch (65b) along a second surface (18b) of the dielectric layer (18), an intratrace coupling capacitor (66,67) coupling the first branch (65a) to the second branch (65b), a third branch (65c) along the first surface (18a) of the dielectric layer (18), and an intratrace coupling capacitor (68,69) coupling the second branch (65b) to the third branch (65c).

Claims

1. A capacitance membrane switchcore for a keyboard having a plurality of operator actuatable key sites and including drive circuitry and sense circuitry to be connected to the switchcore, the capacitance membrane switchcore comprising (i) a dielectric layer, (ii) a conductive first circuit along a first surface of the dielectric layer that includes a plurality of conductive first traces and a plurality of first capacitor plates, (iii) a conductive second circuit along a second surface of the dielectric layer opposite from the first surface thereof that includes a plurality of conductive second traces and a plurality of second capacitor plates, and (iv) the first traces and the second traces are arranged relative to each other so as to define a matrix comprising a plurality of key cells, each including a fixed capacitor consisting of a first capacitor plate and a second capacitor plate that is unique to each key cell,

the improvement wherein the capacitance membrane switchcore further includes:

a conductive third circuit along the same surface of the dielectric layer as the first circuit and including a plurality of conductive third traces, there being one third trace for each second trace of the second circuit;

an intertrace coupling capacitor coupling each second trace of the second circuit to a selected third trace of the third circuit, there being one intertrace coupling capacitor for each second trace, each intertrace coupling capacitor including a capacitor plate along the same surface of said dielectric layer as the second circuit and a capacitor plate along the same surface of said dielectric layer as the third circuit; and

the first traces and third traces are arranged for connection to drive circuitry and sense circuitry of a keyboard.

2. A capacitance membrane switchcore according to claim 1, wherein:

at least one intertrace coupling capacitor includes (i) a third capacitor plate connected to a third trace and (ii) a fourth capacitor plate connected to a second trace and registered with said third capacitor plate.

3. A capacitance membrane switchcore according to claim 2, wherein:

said intertrace coupling capacitor further includes at least a portion of the third trace and at least a portion of the second trace in registry therewith.

4. A capacitance membrane switchcore according to claim 1, wherein:

at least one intertrace coupling capacitor includes (i) at least a portion of a third trace, and (ii) at least a portion of a second trace registered therewith to provide coextensive third trace and second trace portions along the first and second surfaces, respectively, of the dielectric layer that define the capacitor plates of the intertrace coupling capacitor.

5. A capacitance membrane switchcore according to claim 1, wherein:

the switchcore is of the open type in which the first surface of the dielectric layer is an exterior surface of the switchcore.

6. A capacitance membrane switchcore according to claim 1, wherein:

the switchcore is of the closed type and further includes

(a) a spacer layer over the first surface of the dielectric layer and including a plurality of apertures arranged with one aperture surrounding each key cell of the matrix, and

(b) a top layer of flexible plastic film joined to the spacer layer and including a plurality of conductive key cell elements along its bottom surface facing the dielectric layer, there being a key cell element located within each aperture of the spacer layer.

7. A capacitance membrane switchcore according to claim 1, wherein:

the switchcore is of the closed type, and

(a) the dielectric layer includes a plurality of apertures arranged with one aperture surrounding each key cell of the matrix;

(b) a top layer of flexible plastic film is joined to a surface of the dielectric layer, the second circuit is defined along the surface of the said film facing the dielectric layer, and the second circuit includes (i) a contact within the aperture at each key cell and (ii) a floating second capacitor plate at each key cell adjacent each aperture;

(c) the first circuit includes (i) a contact within the aperture at each key cell, (ii) a pair of first capacitor plates at each key cell adjacent each aperture arranged with one first capacitor plate electrically connected to a first trace and the other first capacitor plate electrically connected to the contact; and

(d) the floating second capacitor plate at each key cell is registered with the pair of first capacitor plates at each key cell.

8. A capacitance membrane switchcore according to claim 7, wherein:

the upper surface of the dielectric layer is joined to the top layer of flexible plastic film, and the first and third circuits are located along the lower surface of the dielectric layer opposite from the said film.

9. A capacitance membrane switchcore according to claim 1, wherein:

each key cell of the matrix further includes a pair of stationary contacts in series with the fixed capacitor at a key cell.

10. A capacitance membrane switchcore according to claim 1, wherein:

each key cell of the matrix further includes at least one plate of a variable capacitor in series with the fixed capacitor at a key cell.

11. A capacitance membrane switchcore according to claim 1, wherein:

the first and second capacitor plates at a key cell are shaped such that the net area of overlap between the first and second capacitor plates is invariant under lateral misalignment.

12. A capacitance membrane switchcore according to claim 11, wherein:

the first capacitor plate and second capacitor plate of at least one key cell of the matrix are each rectangular in shape and oriented relative to each other with their longer sides orthogonal.

13. A capacitance membrane switchcore according to claim 11, wherein:

at least one of the first or second capacitor plates at a key cell of the matrix comprises a conductive peripheral area surrounding a non-conductive central zone.

14. A capacitance membrane switchcore according to claim 11, wherein:

at least one of the fixed capacitors at a key cell includes first and second capacitor plates of different sizes, and the smaller capacitor plate includes a conductive tab portion placed symmetrically with respect to the trace connected to said smaller capacitor plate.

15. A capacitance membrane switchcore according to claim 14, wherein:

the smaller capacitor plate includes a plurality of tabs extending from the periphery thereof and placed such that each tab is symmetrical to one of the other tabs, each tab extends beyond the area of overlap of the larger plate, and the trace connected to said smaller capacitor plate is connected to one of the tabs.

16. A capacitive membrane switchcore according to claim 1, wherein:

the first traces are arranged for connection to drive circuitry and the third traces are arranged for connection to sense circuitry.

17. A capacitance membrane switchcore according to claim 1, wherein:

the third traces are arranged for connection to drive circuitry and the first traces are arranged for connection to sense circuitry.

18. A capacitive membrane switchcore according to claim 17, wherein:

the value of each intertrace coupling capacitor is approximately equal to the product of 1.3 times the number of key cells connected to the associated second trace times the value of each individual fixed capacitor of said number of key cells.

19. A capacitance membrane switchcore according to any one of claims 1-18 wherein:

the dielectric layer consists of a layer of flexible plastic film, the first and third circuits are applied along a first surface of the film, and the second circuit is applied along a second surface of the film opposite from the first surface thereof.

20. A capacitance membrane switchcore according to any one of claims 1-18 wherein:

the switchcore comprises a first plastic film having a surface joined by a layer of nonconductive adhesive to a surface of a plastic film substrate, the first plastic film and the adhesive define the dielectric layer, the first and third circuits are applied along the surface of the first plastic film opposite from its surface joined to the film substrate, and the second circuit is applied to the surface of the film substrate joined to the first plastic film.

21. A capacitance membrane switchcore for a keyboard having a plurality of operator actuatable key sites and including drive circuitry and sense circuitry to be connected to the switchcore, the capacitance membrane switchcore comprising (i) a dielectric layer, (ii) a conductive first circuit along a first surface of the dielectric layer that includes a plurality of conductive first traces and a plurality of first capacitor plates, (iii) a conductive second circuit along a second surface of the dielectric layer opposite from the first surface thereof that includes a plurality of conductive second traces and a plurality of second capacitor plates, and (iv) the first traces and the second traces are arranged relative to each other so as to define a matrix comprising a plurality of key cells, each including a fixed capacitor consisting of a first capacitor plate and a second capacitor plate that is unique to each key cell,

the improvement wherein the capacitance membrane switchcore further includes:

at least one trace of the first or second circuit that comprises

(1) a first branch along the one surface of the dielectric layer,

(2) a second branch along the opposite surface of the dielectric layer,

(3) an intratrace coupling capacitor coupling the first branch to the second branch,

(4) a third branch along the said one surface of the dielectric layer, and

(5) an intratrace coupling capacitor coupling the second branch to the third branch.

22. A capacitance membrane switchcore according to claim 21, wherein:

a first trace of the first circuit includes a first branch along the first surface of the dielectric layer, a second branch along the second surface of the dielectric layer, and a third branch along the first surface of the dielectric layer.

23. A capacitance membrane switchcore for a keyboard having a plurality of operator actuatable key sites and including drive circuitry and sense circuitry to be connected to the switchcore, the capacitance membrane switchcore comprising (i) a dielectric layer, (ii) a conductive first circuit along a first surface of the dielectric layer that includes a plurality of conductive first traces and a plurality of first capacitor plates, (iii) a conductive second circuit along a second surface of the dielectric layer opposite from the first surface thereof that includes a plurality of conductive second traces and a plurality of second capacitor plates, and (iv) the first traces and the second traces are arranged relative to each other so as to define a matrix comprising a plurality of key cells, each including a fixed capacitor consisting of a first capacitor plate and a second capacitor plate that is unique to each key cell,

the improvement wherein the capacitance membrane switchcore further includes:

a conductive third circuit along the same surface of the dielectric layer as the first circuit and including a plurality of conductive third traces, there being one third trace for each second trace of the second circuit;

an intertrace coupling capacitor coupling each second trace of the second circuit to a selected third trace of the third circuit, there being one intertrace coupling capacitor for each second trace, each intertrace coupling capacitor including a capacitor plate along the same surface of said dielectric layer as the second circuit and a capacitor plate along the same surface of said dielectric layer as the third circuit; and

the first traces and third traces are arranged for connection to drive circuitry and sense circuitry of a keyboard; and

the first circuit includes at least one first trace that comprises

(1) a first branch along the first surface of the dielectric layer,

(2) a second branch along the second surface of the dielectric layer,

(3) an intratrace coupling capacitor coupling the first branch to the second branch,

(4) a third branch along the first surface of the dielectric layer, and

(5) an intratrace coupling capacitor coupling the second branch to the third branch.

24. A capacitance membrane switchcore according to claim 23 wherein:

at least one intertrace coupling capacitor includes (i) a third capacitor plate connected to a third trace and (ii) a fourth capacitor plate connected to a second trace and registered with said third capacitor plate.

25. A capacitance membrane switchcore according to claim 24, wherein:

said intertrace coupling capacitor further includes at least a portion of the third trace and at least a portion of the second trace in registry therewith.

26. A capacitance membrane switchcore according to claim 23, wherein:

at least one intertrace coupling capacitor includes (i) at least a portion of a third trace, and (ii) at least a portion of a second trace registered therewith to provide coextensive third trace and second trace portions along the first and second surfaces, respectively, of the dielectric layer that define the capacitor plates of the intertrace coupling capacitor.

27. A capacitance membrane switchcore according to claim 23, wherein:

the switchcore is of the open type in which the first surface of the dielectric layer is an exterior surface of the switchcore.

28. A capacitance membrane switchcore according to claim 23, wherein:

the switchcore is of the closed type and further includes

(a) a spacer layer over the first surface of the dielectric layer and including an aperture surrounding each key cell of the matrix, and

(b) a top layer of flexible plastic film joined to the spacer layer and including a plurality of conductive key cell elements along its bottom surface facing the dielectric layer, there being a key cell element located within each aperture of the spacer layer.

29. A capacitance membrane switchcore according to claim 23, wherein:

the switchcore is of the closed type, and

(a) the dielectric layer includes a plurality of apertures arranged with one aperture surrounding each key cell of the matrix;

(b) a top layer of flexible plastic film is joined to a surface of the dielectric layer, the second circuit is defined along the surface of the said film facing the dielectric layer, and the second circuit includes (i) a contact within the aperture at each key cell and (ii) a floating second capacitor plate at each key cell adjacent each aperture;

(c) the first circuit includes (i) a contact within the aperture at each key cell, (ii) a pair of first capacitor plates at each key cell adjacent each aperture arranged with one first capacitor plate electrically connected to a first trace and the other first capacitor plate electrically connected to the contact; and

(d) the floating second capacitor plate at each key cell is registered with the pair of first capacitor plates at each key cell.

30. A capacitance membrane switchcore according to claim 23, wherein

each key cell of the matrix further includes a pair of stationary contacts in series with the fixed capacitor at a key cell.

31. A capacitance membrane switchcore according to claim 23, wherein

each key cell of the matrix further includes at least one plate of a variable capacitor in series with the fixed capacitor at a key cell.

32. A capacitance membrane switchcore according to claim 23, wherein:

the first traces are arranged for connection to one of the drive circuitry and sense circuitry of a keyboard, and the third traces are arranged for connection to the other of the drive circuitry and sense circuitry of a keyboard.

33. A capacitance membrane switchcore according to any one of claims 23-32 wherein:

the dielectric layer consists of a layer of flexible plastic film, the first and third circuits are applied along a first surface of the film, and the second circuit is applied along a second surface of the film opposite from the first surface thereof.

34. A capacitance membrane switchcore according to any one of claims 23-32 wherein:

the switchcore comprises a first plastic film having a surface joined by a layer of nonconductive adhesive to a surface of a plastic film substrate, the first film and the adhesive define the dielectric layer, the first and third circuits are applied along the surface of the first film opposite from its surface joined to the film substrate, and the second circuit is applied to the surface of the film substrate joined to the first film.

35. A capacitance membrane switchcore for a keyboard having a plurality of operator actuatable key sites and including drive circuitry and sense circuitry to be connected to the switchcore, the capacitance membrane switchcore comprising (i) a dielectric layer, (ii) a conductive first circuit along a first surface of the dielectric layer that includes a plurality of conductive first traces, (iii) a conductive second circuit along a second surface of the dielectric layer opposite from the first surface thereof that includes a plurality of conductive second traces and a plurality of second capacitor plates, and (iv) the first traces and the second traces are arranged relative to each other so as to define a matrix comprising a plurality of key cells,

the improvement comprising:

said first circuit including (i) a plurality of capacitor driven plates electrically connected to each first trace, there being one capacitor driven plate at each key cell of the matrix, and (ii) a plurality of first capacitor plates electrically independent of the capacitor driven plates, there being one first capacitor plate at each key cell of the matrix, and each first capacitor plate is registered with a selected second capacitor plate to provide a fixed capacitor that is unique to each key cell of the matrix;

each operator actuatable key site includes a movable capacitor plate adapted to form a variable capacitor with the capacitor driven plate and the first capacitor plate at a key cell;

a conductive third circuit along the same surface of the dielectric layer as the first circuit and including a plurality of conductive third traces, there being one third trace for each second trace of the second circuit;

an intertrace coupling capacitor coupling each third trace to a second trace to capacitively couple each second trace of the second circuit to a selected third trace of the third circuit; and

the first traces are arranged for connection to one of the drive circuitry and sense circuitry of a keyboard, and the third traces are arranged for connection to the other of the drive circuitry and sense circuitry of a keyboard.

36. A capacitance membrane switchcore according to claim 35, wherein:

each operator actuatable key site includes a movable capacitor plate covered by dielectric material, and the capacitor driven plate and first capacitor plate at each key cell of the matrix are contacted by the dielectric material upon actuation of a key site.

37. A capacitance membrane switchcore according to claim 35, wherein:

the switchcore further includes an upper dielectric layer covering the first and third circuits; and

each operator actuatable key site includes a movable capacitor plate which contacts the upper dielectric layer upon actuation of a key site.

38. In a capacitance membrane switchcore of the type including conductive first and second circuits including conductive traces along opposed surfaces of a dielectric layer, the circuits defining a matrix comprising a plurality of key cells and adapted for combining with a data entry keyboard including drive circuitry and sense circuitry,

the improvement wherein:

the switchcore further includes (i) a conductive third circuit including conductive third traces along the same surface of said dielectric layer as one of the first and second circuits, and (ii) an intertrace coupling capacitor coupling each third trace with a selected one trace of the other of the first and second circuits, the intertrace coupling capacitor comprising capacitor plates along opposed surfaces of said dielectric layer.

39. In a capacitance membrane switchcore of the type including conductive first and second circuits including conductive traces along opposed surfaces of a dielectric layer, the circuits defining a matrix comprising a plurality of key cells and adapted for combining with a data entry keyboard including drive circuitry and sense circuitry,

the improvement wherein:

at least one conductive trace of the first and second circuits includes a first branch along one surface of the dielectric layer, a second branch along the opposite surface of the dielectric layer, a third branch along said one surface of the dielectric layer, and (i) a first intratrace coupling capacitor coupling the first branch to the second branch and (ii) a second intratrace coupling capacitor coupling the second branch to the third branch.