Adaptive air brake control system

• US 4,859,000 A
• Filed: 08/15/1988
• Issued: 08/22/1989
• Est. Priority Date: 08/15/1988
• Status: Expired due to Fees

• Current Assignee: Harris Corporation (L3Harris Technologies, Inc.)
• Original Assignee: Harris Corporation (L3Harris Technologies, Inc.)
• Inventors: Smith, Eugene A. Jr., Delaruelle, Dale H., Deno, Milton C.
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US07/232,466
• Time in Patent Office: 372 Days
• Field of Search: 303/20, 303/33, 303/36, 303/39, 303/45, 303/70, 303/80, 303/82, 303/83
• US Class Current: 303/33
• CPC Class Codes: B60T 13/406 specially adapted for transfer of two or more command signals, e.g. railway systems with electrical control B60T13/665
• CPC Class Codes: B60T 17/228 for railway vehicles

Abstract

An adaptive brake control system monitors a plurality of brake pipe/air line parameters, such as fluid path volume and air flow rate, and controllably modifies action taken by the engineman or performs emergency control of the brakes, in order to continuously enable the braking system to adapt itself to dynamic operating conditions and anomalies in the integrity of the fluid path. In accordance with a pressure reduction modification mechanism, the application of a pressure reduction to the equalizing reservoir is precisely controlled by taking into account the actual state of the brakepipe, so as to ensure that the requested brake application is effected as intended. The control mechanism also monitors the integrity of the fluid flow path of the brake pipe/train air line, so that the engineman may be alerted and a prescribed train safety measure may be effected in the event of a potentially hazardous anomaly in the link. It also provides the engineman with a precise indication that the brakes of the train have been fully released or applied.

Claims

1. For use with the brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, a method of controlling the pressure in said equalizing reservoir, and thereby the pressure in said fluid line through which said brake control mechanism is controlled, in response to a request for a reduction in the pressure in said equalizing reservoir, comprising the steps of:

(a) monitoring a change in pressure in said brake pipe;

(b) in response to the pressure within said brake pipe undergoing a change less than a preselected value, storing the value of the pressure within said equalizing reservoir; and

(c) causing the pressure in said equalizing reservoir to be changed by an amount corresponding to said requested reduction modified by the difference between a preestablished equalizing reservoir pressure and said stored equalizing reservoir pressure, whereby the pressure in said fluid line is caused to be reduced by an amount corresponding to said requested reduction.

2. A method according to claim 1, wherein step (a) comprises monitoring the flow rate of braking control fluid flowing in said brake pipe, and step (b) comprises storing the value of the pressure within said equalizing reservoir upon said flow rate being reduced to a preselected value.

3. A method according to claim 1, wherein said preestablished equalizing reservoir pressure corresponds to the maximum pressure at which said equalizing reservoir is charged.

4. A method according to claim 1, wherein step (c) comprises causing the pressure in said equalizing reservoir to be changed by an amount corresponding to the difference between said requested reduction and the difference between the maximum pressure at which said equalizing reservoir pressure is charged and said stored equalizing reservoir pressure.

5. For use with the brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, a method of controlling the pressure in said equalizing reservoir, and thereby the pressure in said fluid line through which said brake control mechanism is controlled, in response to a request for a reduction in the pressure in said equalizing reservoir, comprising the steps of:

(a) monitoring a change in pressure in said brake pipe in response to a request for a reduction in the pressure in said equalizing reservoir;

(b) in response to the pressure within said brake pipe not undergoing a change less than a preselected value, causing a further reduction in the pressure in said equalizing reservoir;

(c) in response to the pressure within said brake pipe undergoing a change less than a preselected value as a result of the execution of step (b), storing the value of the pressure within said equalizing reservoir; and

(d) causing the pressure in said equalizing reservoir to be changed by an amount corresponding to said requested reduction modified by the difference between a preestablished equalizing reservoir pressure and said stored equalizing reservoir pressure, whereby the pressure in said fluid line is caused to be reduced by an amount corresponding to said requested reduction.

6. A method according to claim 5, wherein step (d) comprises causing the pressure in said equalizing reservoir to be changed by an amount corresponding to the difference between said requested reduction and the difference between the maximum pressure at which said equalizing reservoir is charged and said stored equalizing reservoir pressure.

7. A method according to claim 6, wherein step (a) comprises monitoring the flow rate of braking control fluid flowing in said brake pipe, and step (c) comprises storing the value of the pressure within said equalizing reservoir upon said flow rate being reduced to a preselected value.

8. For use with the brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, a method of monitoring the integrity of the brake system, so that a prescribed train safety measure may be effected in the event of a potentially hazardous change therein, comprising the steps of:

(a) storing first information representative of the volume of the fluid flow path through said brake pipe and said train fluid line;

(b) in response to a change in the volume of said fluid flow path, causing a prescribed reduction in pressure to be applied to said equalizing reservoir, whereby the pressure in said fluid flow path is caused to be reduced by an amount sufficient to effect a full brake application to said train.

9. A method according to claim 8, wherein step (b) includes the steps of

(b1) repeatedly measuring the volume of said fluid flow line;

(b2) monitoring said brake pipe for the presence of a change in braking control fluid pressure therein; and

(b3) in response to the pressure within said brake pipe undergoing a change less than a preselected value and in response to a change in the volume of said fluid flow line, causing the pressure in said equalizing reservoir to be reduced by an amount sufficient to effect a full brake application to said train.

10. For use with the brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, a method of providing an indication to train operation personnel that the brakes of the train have been fully released in accordance with a brake release action, comprising the steps of:

(a) measuring the volume of a fluid flow path through said brake pipe and said train fluid flow line; and

(b) in response to the initiation of a brake release action, generating a `brakes released` signal after the lapse of a period of time subsequent to the initiation of said brake release action, said period of time being determined in accordance with the volume of said fluid flow path as measured in step (a).

11. For use with the brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, a method of providing an indication to train operation personnel that the brakes of the train have been fully applied in accordance with a brake application request, in response to which fluid pressure in said fluid line is effectively exhausted through said brake pipe control valve, whereby the brake mechanism of each car is operated to apply braking to the wheels thereof, comprising the steps of:

(a) monitoring the pressure of the braking control fluid within said brake pipe;

(b) in response to said brake application request and in response to the pressure within said brake pipe, as monitored in step (a), reaching a predefined value and undergoing a change less than a preselected value, generating an output signal indicating that the brakes of the cars of said train are effectively fully applied and that it is thereby safe to disconnect said locomotive therefrom.

12. A method according to claim 11, wherein step (a) comprises monitoring the pressure and the flow rate of braking control fluid flowing in said brake pipe, and step (b) comprises generating said output signal in response to said pressure reaching said predefined value and said flow rate undergoing a change less than said preselected value.

13. A control apparatus for controlling the operation of a brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, said control apparatus controlling the pressure in said equalizing reservoir, and thereby the pressure in said fluid line through which said brake control mechanism is controlled, in response to a request for a reduction in the pressure in said equalizing reservoir, and comprising:

brake pipe monitoring means, coupled with said brake pipe, for monitoring a change in pressure in said brake pipe and providing an output signal representative thereof; and

control means, coupled to receive the output signal from said brake pipe monitoring means and responsive to the pressure within said brake pipe undergoing a change less than a preselected value, for storing the value of the pressure within said equalizing reservoir and causing the pressure in said equalizing reservoir to be changed by an amount corresponding to said requested reduction modified by the difference between a preestablished equalizing reservoir pressure and said stored equalizing reservoir pressure, whereby the pressure in said fluid line is caused to be reduced by an amount corresponding to said requested reduction.

14. A control apparatus according to claim 13, wherein said brake pipe monitoring means comprises means for monitoring the flow rate of braking control fluid flowing in said brake pipe, and wherein said control means comprises means for storing the value of the pressure within said equalizing reservoir upon said flow rate being reduced to a preselected value.

15. A control apparatus according to claim 13, wherein said preestablished equalizing reservoir pressure corresponds to the maximum pressure at which said equalizing reservoir is charged.

16. A control apparatus according to claim 13, wherein said control means comprises means for causing the pressure in said equalizing reservoir to be changed by an amount corresponding to the difference between said requested reduction and the difference between the maximum pressure at which said equalizing reservoir pressure is charged and said stored equalizing reservoir pressure.

17. A control apparatus for controlling the operation of a brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, said control apparatus controlling the pressure in said equalizing reservoir, and thereby the pressure in said fluid line through which said brake control mechanism is controlled, in response to a request for a reduction in the pressure in said equalizing reservoir, and comprising:

brake pipe monitoring means for monitoring a change in pressure in said brake pipe in response to a request for a reduction in the pressure in said equalizing reservoir; and

control means, coupled to said brake pipe monitoring means and responsive to the pressure within said brake pipe not undergoing a change less than a preselected value, for causing a further reduction in the pressure in said equalizing reservoir and, in response to the pressure within said brake pipe undergoing a change less than a preselected value as a result of said further pressure reduction, for storing the value of the pressure within said equalizing reservoir and causing the pressure in said equalizing reservoir to be changed by an amount corresponding to said requested reduction modified by the difference between a preestablished equalizing reservoir pressure and said stored equalizing reservoir pressure, whereby the pressure in said fluid line is caused to be reduced by an amount corresponding to said requested reduction

18. A control apparatus according to claim 17, wherein said control means comprises means for causing the pressure in said equalizing reservoir to be changed by an amount corresponding to the total of said requested reduction and the difference between the maximum pressure at which said equalizing reservoir is charged and said stored equalizing reservoir pressure.

19. A control apparatus according to claim 17, wherein said brake pipe monitoring means comprises means for monitoring the flow rate of braking control fluid flowing in said brake pipe, and said control means comprises means for storing the value of the pressure within said equalizing reservoir upon said flow rate being reduced to a preselected value.

20. A control apparatus for controlling the operation of a brake system of a railway train locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, said control apparatus monitoring the integrity of the brake system and causing a prescribed train safety operation to be performed upon detecting a potentially hazardous change in the integrity of said brake system comprising:

storage means for storing first information representative of the volume of the fluid flow path through said brake pipe and said train fluid line;

sensor means, coupled to said brake system, for monitoring preselected characteristics of the fluid flow path of said brake system and generating a signal representative thereof;

control means, coupled to said storage means and said sensor means and being responsive to a change in the volume of said fluid flow path, for causing a prescribed reduction in pressure to be applied to said equalizing reservoir, whereby the pressure in said fluid flow path is caused to be reduced by an amount sufficient to effect a full brake application to said train.

21. A control apparatus according to claim 20, wherein said control means comprises means for repeatedly measuring the volume of said fluid flow line monitoring said brake pipe for the presence of a change in braking control fluid pressure therein, and, in response to the pressure within said brake pipe undergoing a change less than a preselected value and in response to a change in the volume of said fluid flow line, causing the pressure in said equalizing reservoir to be reduced by an amount sufficient to effect a full brake application to said train.

22. A control apparatus for controlling the operation of the brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, said control apparatus generating an output signal for enabling said locomotive to apply a tractive force to said train and providing an indication to train operation personnel that the brakes of the train have been fully released in accordance with a brake release action, comprising:

sensor means, coupled to said brake pipe, for measuring the volume of a fluid flow path through said brake pipe and said train fluid flow line and producing an output signal representative thereof; and

control means, coupled to receive the output signal produced by said sensor means and responsive to the initiation of a brake release action, for generating a brake release signal after the lapse of a period of time subsequent to the initiation of said brake release action, said period of time being defined in accordance with the volume of said fluid flow path as measured by said sensor means, said brake release signal being coupled to enable a drive system of said locomotive to apply a tractive force to move said train.

23. A control apparatus for controlling the operation of the brake system of a railway train having a locomotive which contains an equalizing reservoir and a brake pipe coupled in fluid communication therewith through a brake pipe control valve, said brake pipe control valve being coupled to a source of braking control fluid through which said brake pipe is controllably charged, and one or more cars each of which contains a brake pressure reference reservoir and a train fluid line coupled in fluid communication therewith through a brake mechanism control valve, said fluid line and said brake pipe being in fluid communication with one another, so that said fluid line may be controllably charged through said brake pipe control valve, in accordance with the control of the fluid pressure within said equalizing reservoir, said control apparatus generating an output signal for enabling a motive drive system of said locomotive to apply a tractive force to said locomotive, so that said locomotive may be separated from the cars of said train and providing an indication to train operation personnel that the brakes of the train have been fully applied in accordance with a brake application request, in response to which fluid pressure in said fluid line is effectively exhausted through said brake pipe control valve, whereby the brake mechanism of each car is operated to apply braking to the wheels thereof, comprising:

sensor means, coupled with said brake pipe, for monitoring pressure within said brake pipe and producing an output signal representative thereof; and

control means, coupled to receive the pressure representative output signal produced by said sensor means, and being responsive to said brake application request and said pressure representative signal indicating that the pressure in said brake pipe has reached a predefined value and is undergoing a change less than a preselected value, for generating a signal indicating that the brakes of the cars of said train are effectively fully applied and that it is thereby safe to disconnect said locomotive therefrom, and for coupling said indicating signal to the drive system of said locomotive for enabling said drive system to apply a tractive force to said locomotive, so that said locomotive may be separated from the cars of said train.

24. An apparatus according to claim 23, wherein said sensor means comprises flow sensor means for monitoring the pressure and the flow rate of braking control fluid flowing in said brake pipe, and wherein said control means comprises means for generating said indicating signal in response to said pressure reaching said predefined value and said flow rate undergoing a change less than said preselected value.