Printed microporous material

• US 4,861,644 A
• Filed: 08/30/1988
• Issued: 08/29/1989
• Est. Priority Date: 04/24/1987
• Status: Expired due to Term

• Current Assignee: PPG Industries Incorporated Pittsburgh PA
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Leatherman, Dennis D., Young, James
• Primary Examiner(s): VAN BALEN, WILLIAM
• Application Number:
  US07/238,684
• Time in Patent Office: 364 Days
• Field of Search: 101/426, 101/450.1, 346/1.1, 427/256, 428/187, 428/195, 428/207, 428/317.9, 428/220, 428/910
• US Class Current: 428/195.1
• CPC Class Codes: B29C 55/005 characterised by the choice of materials
• CPC Class Codes: B41M 1/30 on organic plastics, horn or similar materials recording sheets having a coating to improve ink, dye or pigment receptivity B41M5/50; marking or recording on plastic by irradiation with electromagnetic beams, e.g. laser, B41M5/267
• CPC Class Codes: B41M 5/508 Supports
• CPC Class Codes: B41M 5/52 Macromolecular coatings
• CPC Class Codes: C08K 3/36 Silica
• CPC Class Codes: C08L 2205/02 containing two or more polymers of the same C08L -group
• CPC Class Codes: C08L 2207/068 Ultra high molecular weight polyethylene
• CPC Class Codes: C08L 23/06 Polyethene
• CPC Class Codes: C08L 23/10 Homopolymers or copolymers of propene
• CPC Class Codes: C08L 2666/02 Organic macromolecular compounds, natural resins, waxes or and bituminous materials
• CPC Class Codes: C08L 2666/06 Homopolymers or copolymers of unsaturated hydrocarbons; Derivatives thereof
• CPC Class Codes: C08L 91/00 Compositions of oils, fats or waxes; Compositions of derivatives thereof
• CPC Class Codes: Y10S 428/91 Product with molecular orientation
• CPC Class Codes: Y10T 428/24802 Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
• CPC Class Codes: Y10T 428/24901 including coloring matter
• CPC Class Codes: Y10T 428/249986 Void-containing component contains also a solid fiber or solid particle

Abstract

Microporous material substrate comprising (1) a matrix consisting essentially of linear ultrahigh molecular weight polyolefin, (2) a large proportion of finely divided water-insoluble siliceous filler, and (3) interconnecting pores is printed with printing ink.

Claims

1. Printed microporous material comprising:

(a) a microporous material substrate having at least one surface and comprising;

(1) a matrix consisting essentially of essentially linear ultrahigh molecular weight polyolefin which is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/gram, essentially linear ultrahigh molecular weight polypropylene having an intrinsic viscosity of at least about 6 deciliters/gram, or a mixture thereof,

(2) finely divided particulate substantially water-insoluble siliceous filler distributed throughout said matrix, said filler constituting from about 50 percent to about 90 percent by weight of said microporous material substrate, and

(3) a network of interconnecting pores communicating throughout said microporous material substrate, said pores constituting at least about 35 percent by volume of said microporous material substrate, and

(b) printing ink on at least a portion of said surface in the form of indicia, one or more patterns, one or more designs, or a combination thereof.

2. The printed microporous material of claim 1 wherein said essentially linear ultrahigh molecular weight polyolefin is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/gram.

3. The printed microporous material of claim 2 wherein high density polyethylene is present in said matrix.

4. The printed microporous material of claim 2 wherein said pores constitute at least about 60 percent by volume of said microporous material substrate.

5. The printed microporous material of claim 2 wherein said ultrahigh molecular weight polyethylene has an intrinsic viscosity in the range of from about 18 to about 39 deciliters/gram.

6. The printed microporous material of claim 2 wherein said filler constitutes from about 50 percent to about 85 percent by weight of said microporous material substrate.

7. The printed microporous material of claim 2 wherein said filler is silica.

8. The printed microporous material of claim 2 wherein said filler is precipitated silica.

9. The printed microporous material of claim 8 wherein said precipitated silica has an average ultimate particle size of less than about 0.1 micrometer.

10. The printed microporous material of claim 2 wherein the volume average diameter of said pores as determined by mercury porosimetry is in the range of from about 0.02 to about 50 micrometers.

11. The printed microporous material of claim 2 wherein the volume average diameter of said pores as determined by mercury porosimetry is in the range of from about 0.02 to about 0.5 micrometers.

12. The printed microporous material of claim 2 wherein said printing ink is a lithographic printing ink.

13. The printed microporous material of claim 2 wherein said printing ink is an offset lithographic printing ink.

14. The printed microporous material of claim 2 wherein said printing ink is a letterpress printing ink.

15. The printed microporous material of claim 2 wherein said printing ink is a water-based ink jet printing ink.

16. The printed microporous material of claim 15 wherein said ink jet printing ink is on a portion of said surface in the form of a bar code pattern.

17. A method for producing printed microporous material comprising printing printing ink upon at least one surface of a microporous material substrate wherein said microporous material substrate comprises:

(a) a matrix consisting essentially of essentially linear ultrahigh molecular weight polyolefin which is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/gram, essentially linear ultrahigh molecular weight polypropylene having an intrinsic viscosity of at least about 6 deciliters/gram, or a mixture thereof,

(b) finely divided particulate substantially water-insoluble siliceous filler distributed throughout said matrix, said filler constituting from about 50 percent to about 90 percent by weight of said microporous material substrate, and

(c) a network of interconnecting pores communicating throughout said microporous material substrate, said pores constituting at least about 35 percent by volume of said microporous material substrate.

18. The method of claim 17 wherein said essentially linear ultrahigh molecular weight polyolefin is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/gram.

19. The method of claim 18 wherein high density polyethylene is present in said matrix.

20. The method of claim 18 wherein said pores constitute at least about 60 percent by volume of said microporous material substrate.

21. The method of claim 18 wherein said ultrahigh molecular weight polyethylene has an intrinsic viscosity in the range of from about 18 to about 39 deciliters/gram.

22. The method of claim 18 wherein said filler constitutes from about 50 percent to about 85 percent by weight of said microporous material substrate.

23. The method of claim 18 wherein said filler is silica.

24. The method of claim 18 wherein said filler is precipitated silica.

25. The method of claim 24 wherein said precipitated silica has an average ultimate particle size of less than about 0.1 micrometer.

26. The method of claim 18 wherein the volume average diameter of said pores as determined by mercury porosimetry is in the range of from about 0.02 to about 50 micrometers.

27. The method of claim 18 wherein the volume average diameter of said pores as determined by mercury porosimetry is in the range of from about 0.02 to about 0.5 micrometers.

28. The method of claim 18 wherein said printing is accomplished by lithography and wherein said printing ink is a lithographic printing ink.

29. The method of claim 18 wherein said printing is accomplished by offset lithography and wherein said printing ink is an offset lithographic printing ink.

30. The method of claim 18 wherein said printing is accomplished by letterpress printing and wherein said printing ink is a letterpress printing ink.

31. The method of claim 18 wherein said printing is accomplished by ink jet printing and wherein said printing ink is a water-based ink jet printing ink.

32. The method of claim 31 wherein said ink jet printing ink is printed upon said surface of said microporous material substrate in the form of a bar code.

33. Printed microporous material comprising:

(a) a microporous material substrate having at least one surface and comprising;

(1) a matrix consisting essentially of essentially linear ultrahigh molecular weight polyolefin which is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/gram, essentially linear ultrahigh molecular weight polypropylene having an intrinsic viscosity of at least about 6 deciliters/gram, or a mixture thereof,

(2) finely divided particulate substantially water-insoluble siliceous filler distributed throughout said matrix, said filler constituting from about 50 percent to about 90 percent by weight of said microporous material substrate, and

(3) a network of interconnecting pores communicating throughout said microporous material substrate, said pores constituting from about 35 to about 80 percent by volume of said microporous material substrate, and

(b) printing ink on at least a portion of said surface in the form of indicia, one or more patterns, one or more designs, or a combination thereof.

34. The printed microporous material of claim 33 wherein said essentially linear ultrahigh molecular weight polyolefin is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/grams.

35. The printed microporous material of claim 34 wherein high density polyethylene is present in said matrix.

36. The printed microporous material of claim 34 wherein said pores constitute from about 60 to about 75 percent by volume of said microporous material substrate.

37. The printed microporous material of claim 34 wherein said ultrahigh molecular weight polyethylene has an intrinsic viscosity in the range of from about 18 to about 39 deciliters/gram.

38. The printed microporous material of claim 34 wherein said filler constitutes from about 50 percent to about 85 percent by weight of said microporous material substrate.

39. The printed microporous material of claim 34 wherein said filler is silica.

40. The printed microporous material of claim 34 wherein said filler is precipitated silica.

41. The printed microporous material of claim 40 wherein said precipitated silica has an average ultimate particle size of less than about 0.1 micrometer.

42. The printed microporous material of claim 34 wherein the volume average diameter of said pores as determined by mercury porosimetry is in the range of from about 0.02 to about 0.5 micrometers.

43. The printed microporous material of claim 34 wherein said printing ink is a lithographic printing ink.

44. The printed microporous material of claim 34 wherein said printing ink is an offset lithographic printing ink.

45. The printed microporous material of claim 34 wherein said printing ink is a letterpress printing ink.

46. The printed microporous material of claim 34 wherein said printing ink is a water-based ink jet printing ink.

47. The printed microporous material of claim 46 wherein said ink jet printing ink is on a portion of said surface in the form of a bar code pattern.

48. A method for producing printed microporous material comprising printing printing ink upon at least one surface of a microporous material substrate wherein said microporous material substrate comprises:

(a) a matrix consisting essentially of essentially linear ultrahigh molecular weight polyolefin which is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/gram, essentially linear ultrahigh molecular weight polypropylene having an intrinsic viscosity of at least about 6 deciliters/gram, or a mixture thereof,

(b) finely divided particulate substantially water-insoluble siliceous filler distributed throughout said matrix, said filler constituting from about 50 percent to about 90 percent by weight of said microporous material substrate, and

(c) a network of interconnecting pores communicating throughout said microporous material substrate, said pores constituting from about 35 to about 80 percent by volume of said microporous material substrate.

49. The method of claim 48 wherein said essentially linear ultrahigh molecular weight polyolefin is essentially linear ultrahigh molecular weight polyethylene having an intrinsic viscosity of at least about 18 deciliters/gram.

50. The method of claim 49 wherein high density polyethylene is present in said matrix.

51. The method of claim 49 wherein said pores constitute from about 60 to about 75 percent by volume of said microporous material substrate.

52. The method of claim 49 wherein said ultrahigh molecular weight polyethylene has an intrinsic viscosity in the range of from about 18 to about 39 deciliters/gram.

53. The method of claim 49 wherein said filler constitutes from about 50 percent to about 85 percent by weight of said microporous material substrate.

54. The method of claim 49 wherein said filler is silica.

55. The method of claim 49 wherein said filler is precipitated silica.

56. The method of claim 55 wherein said precipitated silica has an average ultimate particle size of less than about 0.1 micrometer.

57. The method of claim 49 wherein the volume average diameter of said pores as determined by mercury porosimetry is in the range of from about 0.02 to about 0.5 micrometers.

58. The method of claim 49 wherein said printing is accomplished by lithography and wherein said printing ink is a lithographic printing ink.

59. The method of claim 49 wherein said printing is accomplished by offset lithography and wherein said printing ink is an offset lithographic printing ink.

60. The method of claim 49 wherein said printing is accomplished by letterpress printing and wherein said printing ink is a letterpress printing ink.

61. The method of claim 49 wherein said printing is accomplished by ink jet printing and wherein said printing ink is a water-based ink jet printing ink.

62. The method of claim 61 wherein said ink jet printing ink is printed upon said surface of said microporous material substrate in the form of a bar code.