Detection apparatus

• US 4,862,146 A
• Filed: 03/27/1987
• Issued: 08/29/1989
• Est. Priority Date: 03/27/1987
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Corporation (TE Connectivity Limited)
• Original Assignee: Raychem Corporation (TE Connectivity Limited)
• Inventors: Edwards, Neil, McCoy, Kenneth, Wasley, Robert, Wales, Denis
• Primary Examiner(s): Orsino, Joseph A.
• Assistant Examiner(s): Hofsass, Jeffery A.
• Application Number:
  US07/031,481
• Time in Patent Office: 886 Days
• Field of Search: 340/603, 340/604, 340/605, 174/11 R, 174/112, 324/555
• US Class Current: 340/605
• CPC Class Codes: G01M 3/04 by detecting the presence of fluid at the leakage point
• CPC Class Codes: G01M 3/045 with electrical detection means
• CPC Class Codes: G01M 3/165 by means of cables or similar elongated devices, e.g. tapes
• CPC Class Codes: G08B 21/20 responsive to moisture

Abstract

An apparatus for detecting the occurrence of an event, e.g. the presence of a liquid leak. The apparatus includes an elongate flexible core consisting of elongate elements which are twisted together. The elongate elements comprise first and second sensing members, which each have an electrically conductive outer surface and are physically separated from one another, and at least two elongate insulating members. These elongate elements are covered by a flexible braid which exerts a compressive force on the core. In one aspect of the invention, the flexible braid undergoes a reversible change in appearance when exposed to electrolyte, indicating the location of a leak.

Claims

1. A flexible sensor cable comprising

(1) an elongate flexible core which consists of four separable flexible elongate elements which are twisted together, the center of each of said elongate elements following a twisted path which is different from the twisted path followed by the center of any of the other elongate elements, said elongate elements comprising

(a) a first elongate sensing member which (i) comprises a first metal wire, and (ii) has an outer surface which is electrically conducting at each point along the sensor cable and is electrically connected to or forms a part of the first metal wire,

(b) a second elongate sensing member which (i) comprises a metal wire, and (ii) has an outer surface which is electrically conducting at each point along the sensor cable and is electrically connected to or forms a part of the second metal wire, the second sensing member being spaced apart from the first sensing member at each point along the sensor cable, and

(c) at least two elongate insulating members;

each of the sensing members having a round cross-section having a first diameter, and at least one of the insulating members having a round cross-section having a second diameter which is greater than the first diameter; and

(2) an elongate, flexible braid which has apertures therein, which is composed of elongate flexible insulating members, and which surrounds and exerts a compressive force on the core.

2. A cable according to claim 1 wherein each of the sensing members consists of a metal wire and, electrically surrounding the wire, a coating of a conductive polymer composition which provides the whole of the outer surface of the sensing member.

3. A cable according to claim 2 wherein the ratio of the second diameter to the first diameter is at least 1.2:

1.

4. A cable according to claim 2 wherein the ratio of the second diameter to the first diameter is 1.2:

1 to 1.7;

1.

5. A cable according to claim 2 wherein the ratio of the second diameter to the first diameter is 1.3:

1 to 1.7;

1.

6. A cable according to claim 1 wherein the distance between the first and second sensing members is the same at each point along the length of the cable and is substantially unchanged by bending the cable.

7. A cable according to claim 1 wherein at least one of the elongate insulating members in the core comprises an insulated metal wire.

8. A cable according to claim 1 wherein the braid comprises elongate insulating members whose optical properties change when the braid becomes wet, so that when a part of the cable becomes wet and the rest of the cable remains dry, there is a visible change in the appearance of that part of the cable which is wet.

9. A cable according to claim 8 wherein the braid consists of said elongate insulating members whose optical properties change when the braid becomes wet.

10. A cable according to claim 8 wherein the braid consists essentially of clear polypropylene filaments.

11. A cable according to claim 8 wherein at least some of the elongate elements in the core are black.

12. A cable according to claim 8 wherein the change in optical properties is reversible.

13. A cable according to claim 1 which consists of the core and the braid.

14. A cable according to claim 1 wherein the braid is surrounded by a layer of a swellable conductive polymer and said layer is surrounded by a restraining member, whereby swelling of the conductive polymer causes it to swell through the braid and electrically connect the sensing members.

15. A sensor which comprises

(1) a core which comprises first and second sensing members which are insulated from each other in the absence of electrolyte but which become electrically connected to each other if they are exposed to electrolyte, and

(2) an outer member which surrounds the core, which is pervious to electrolyte, and which undergoes a reversible change in appearance when exposed to electrolyte.

16. A sensor according to claim 15 which is in the form of a flexible, elongate sensor cable and wherein the core comprises flexible, elongate first and second sensing members, and the outer member is an elongate flexible braid of elongate insulating members.

17. A sensor according to claim 16 wherein the braid comprises clear filaments of an organic polymer and at least part of the core is black in color.

18. A sensor according to claim 17 wherein the filaments are composed of polypropylene.

19. Apparatus for detecting the presence of an electrolyte which comprises

(A) a flexible sensor cable comprising

(1) an elongate flexible core which consists of four separable flexible elongate elements which are twisted together, the center of each of said elongate elements following a twisted path which is different from the twisted path followed by the center of any of the other elongate elements, said elongate elements comprising:

(a) a first elongate sensing member which (i) comprises a first metal wire, and (ii) has an outer surface which is electrically conducting at each point along the sensor cable and is electrically connected to or forms a part of the first metal wire,

(b) a second elongate sensing member which (i) comprises a metal wire, and (ii) has an outer surface which is electrically conducting at each point along the sensor cable and is electrically connected to or forms a part of the second metal wire, the second sensing member being spaced apart from the first sensing member at each point along the sensor cable, and

(c) at least two elongate insulating members; and

each of the sensing members having a round crosssection having a first diameter, and at least one of the insulating members having a round crosssection having a second diameter which is greater than the first diameter; and

(2) an elongate, flexible braid which has apertures therein, which is composed of elongate flexible insulating members, and which surrounds and exerts a compressive force on the core;

(B) a source of electrical power connected to the first and second sensing members, and

(C) means for indicating when an electrical connection is made between the first and second sensing members of the sensor cable.