Full-bridge lossless switching converter

• US 4,864,479 A
• Filed: 04/28/1988
• Issued: 09/05/1989
• Est. Priority Date: 03/07/1988
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Steigerwald, Robert L., Ngo, Khai D. T.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): Voeltz, Emanuel Todd
• Application Number:
  US07/187,611
• Time in Patent Office: 495 Days
• Field of Search: 363/17, 363/56, 363/98, 363/132
• US Class Current: 363/17
• CPC Class Codes: H02M 1/38 Means for preventing simultaneous conduction of switches
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer

Abstract

A full bridge integrable dc-to-dc converter is described which includes four FET switching devices wherein the parasitic capacitors of the switching devices exchange energy with the leakage and magnetizing inductances of the converter transformer. Since energy is exchanged between the passive components of the circuit, the switching is accomplished in a substantially lossless manner. Energy not transmitted to the load is returned to the source rather than being dissipated in the active devices of the converter. Further, single frequency operation is accomplished over a broad range of output conditions by phase shifting the converter legs relative to one another.

Claims

1. An improved dc-to-dc converter including a transformer with primary and secondary windings wherein said transformer includes parasitic inductances such as leakage and magnetizing inductances, said converter comprising:

an inverter having two pairs of controllable switching devices adapted to be connected in parallel across a dc supply, each of said controllable switching devices including a parasitic diode portion in inverse parallel therewith, each of said controllable switching devices further including a parasitic capacitance in parallel therewith;

a first junction between a first pair of said controllable switching devices;

a second junction between a second pair of said controllable switching devices;

the primary of said transformer being connected between said first and second junctions;

said transformer including a secondary inductively coupled to said primary, said secondary output connected to a rectifying circuit supplying a controllable voltage to a load; and

control means adapted to turn said first pair and said second pair of said controllable switching devices on and off at times which result in a substantially lossless transfer of energy between said parasitic inductances and said parasitic capacitances.

2. An improved converter as in claim 1 wherein each of said controllable switching devices comprises a field effect transistor.

3. The converter according to claim 1, wherein said control means comprises:

a first switch means coupled to each of said controllable switching devices for turning on the corresponding switching device;

a second switch means coupled to each of said controllable switching devices for turning off the corresponding switching device; and

a voltage sensing means coupled to each of said controllable switching devices, each said voltage sensing means being adapted to sense voltage across the corresponding switching device and turn the corresponding switching device on at times which ensure substantially lossless switching.

4. The converter of claim 3 wherein each said voltage sensing means is adapted to turn the corresponding switching device on when the voltage across the corresponding switching device is approximately zero.

5. The converter of claim 3 wherein each said first switch means includes means for disabling the operation of the respective second switch means.

6. The converter of claim 5 wherein each said second switch means includes means for disabling the operation of the respective first switch means.

7. A method of controlling the converter of claim 1 wherein said controllable switching devices comprise first, second, third and fourth switching devices, said first and second switching devices comprise said first pair of controllable switching devices, and said third and fourth switching devices comprise said second pair of controllable switching devices, the steps of said method comprising:

driving said first and fourth switching devices for a first predetermined interval sufficient to ensure that energy stored in said parasitic inductances is sufficient to provide lossless switching;

turning said first switching device off at the end of said first predetermined interval and driving said fourth switching device for a second predetermined interval sufficient to ensure a desired value of output voltage;

turning said second switching device on when current from said parasitic inductances reduces voltage across said second switching device to substantially zero volts;

turning said fourth switching device off at the end of said second predetermined interval;

turning said third switching device on when the current from said parasitic inductances reduces voltage across said third switching device to substantially zero volts;

driving said second and third switching devices for a third predetermined interval equal to said first predetermined interval;

turning said second switching device off at the end of said third predetermined interval and driving said third switching device for a fourth predetermined interval equal to said second predetermined interval;

turning said first switching device on when the current from said parasitic inductances reduces voltage across said first switching device to substantially zero volts;

turning said third switching device off at the end of said fourth predetermined interval;

turning said fourth switching device on when the current from said parasitic inductances reduces voltage across said fourth switching device to substantially zero volts; and

repeating said steps of said method continuously.

8. An improved converter as in claim 1 wherein said control means includes a plurality of gate circuits, each said gate circuit being adapted to control rise time of the turn-on and turn-off signals to the corresponding controllable switching device.

9. An improved converter as in claim 8 wherein each said gate circuit comprises a resistor in series with the gate thereof, the resistance of each said resistor being sufficient to ensure that the parasitic capacitance of the corresponding switching device is substantially discharged prior to the corresponding switching device turning on.

10. An improved converter as in claim 9 wherein each said gate circuit comprises a diode in parallel with the corresponding resistor.

11. An improved converter as in claim 10 wherein each said diode includes an anode and a cathode each said anode being coupled to the corresponding controllable switching device such that the corresponding resistor influences only the rise time of the respective turn-on signal.

12. An improved converter as in claim 1 wherein each said control means includes a plurality of drive circuits, each said drive circuit being adapted to control rise time of the turn-on signal to the corresponding controllable switching device.

13. An improved converter as in claim 12 wherein each said drive circuit comprises a resistor in parallel with a diode;

each said diode including an anode and a cathode and having its anode coupled to the corresponding controllable switching device, the resistance of each said resistor being sufficient to ensure that the parasitic capacitance of the corresponding switching device is substantially discharged prior to the corresponding switching device turning on.