Metallic prosthetic devices having micro-textured outer surfaces

• US 4,865,603 A
• Filed: 02/04/1988
• Issued: 09/12/1989
• Est. Priority Date: 02/04/1988
• Status: Expired due to Term

• Current Assignee: Joint Medical Products Corp. (Johnson & Johnson)
• Original Assignee: Joint Medical Products Corp. (Johnson & Johnson)
• Inventors: Noiles, Douglas G.
• Primary Examiner(s): Cannon, Alan W.
• Application Number:
  US07/152,173
• Time in Patent Office: 586 Days
• Field of Search: 623/16-23, 72/703, 72/71, 72/186, 72/325, 29/DIG. 23
• US Class Current: 623/23.5
• CPC Class Codes: A61F 2/30771 applied in original prostheses, e.g. holes or grooves
• CPC Class Codes: A61F 2/3094 Designing or manufacturing processes
• CPC Class Codes: A61F 2/468 Testing instruments for artificial joints for testing non-implantable prostheses A61F2/76
• CPC Class Codes: A61F 2002/30148 lozenge- or diamond-shaped
• CPC Class Codes: A61F 2002/30273 pyramidal
• CPC Class Codes: A61F 2002/30808 parallel
• CPC Class Codes: A61F 2002/30836 knurled
• CPC Class Codes: A61F 2002/30838 Microstructures
• CPC Class Codes: A61F 2002/30879 Ribs
• CPC Class Codes: A61F 2002/30883 dovetail-shaped
• CPC Class Codes: A61F 2002/30892 parallel
• CPC Class Codes: A61F 2002/30957 using a positive or a negative model, e.g. moulds
• CPC Class Codes: A61F 2002/3097 using laser
• CPC Class Codes: A61F 2230/0017 Angular shapes
• CPC Class Codes: A61F 2230/0086 Pyramidal, tetrahedral, or wedge-shaped
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

A prosthesis for implantation in bone is provided which comprises a metal body having an outer surface at least a portion of which includes:

(a) a plurality of first recesses, each of the first recesses having a characteristic dimension of less than about 1.0 millimeter, the characteristic dimension being the minimum edge-to-edge distance across the recess at the outer surface of the prosthesis; and

(b) a plurality of second recesses, each of the second recesses having a characteristic dimension less than the characteristic dimension of the first recesses.

The first recesses are created in the outer surface before the second recesses. Prior to the formation of the second recesses, the first recesses are characterized by: (1) initial areas at the outer surface; (2) initial perimeters at the outer surface; and (3) initial included angles between the outer surface and the side walls of the recess.

The second recesses are formed by depressing the outer surface of the metal body so as to deform at least some of the edges of the first recesses. The deformation produces changes in all or some of the initial areas, initial perimeters, and initial included angles. The changes give the outer surface a complex surface topography suitable for strong bonding with bone.

Claims

1. A prosthesis for implantation in bone comprising means for contributing to the support of a joint motion surface, said means being made of a biocompatible metal and having an outer surface for engagement with bone, at least a portion of said surface including:

a plurality of first recesses, each of said first recesses having a characteristic dimension of less than about 1.0 millimeter, the characteristic dimension being the minimum edge-to-edge distance across the recess at the outer surface of the prosthesis; and

a plurality of second recesses, each of said second recesses having a characteristic dimension which is less than the characteristic dimension of the first recesses;

said first recesses being created in the outer surface before the second recesses, and said first recesses having initial areas at the outer surface prior to the creation of the second recesses;

said second recesses being created by depressing the outer surface of the metal body so as to deform at least some of the edges of the first recesses; and

said deformation reducing the areas at the outer surface of at least some of the first recesses below their initial values.

2. The prosthesis of claim 1 wherein the metal body is composed of a titanium-containing material.

3. A prosthesis for implantation in bone comprising means for contributing to the support of a joint motion surface, said means being made of a biocompatible metal and having an outer surface for engagement with bone, at least a portion of said surface including:

a plurality of first recesses, each of said first recesses having a characteristic dimension of less than about 1.0 millimeter, the characteristic dimension being the minimum edge-to-edge distance across the recess at the outer surface of the prosthesis; and

a plurality of second recesses, each of said second recesses having a characteristic dimension which is less than the characteristic dimension of the first recesses;

said first recesses being created in the outer surface before the second recesses, and said first recesses having initial areas at the outer surface prior to the creation of the second recesses, said initial areas having initial perimeter configurations;

said second recesses being created by depressing the outer surface of the metal body so as to deform at least some of the edges of the first recesses; and

said deformation changing the perimeters of at least some of the first recesses from their initial configurations.

4. The prosthesis of claim 3 wherein for at least some of the changed perimeters, at least a portion of the changed perimeter lies with the initial perimeter.

5. The prosthesis of claim 3 wherein the metal body is composed of a titanium-containing material.

6. A prosthesis for implantation in bone comprising means for contributing to the support of a joint motion surface, said means being made of a biocompatible metal and having an outer surface for engagement with bone, at least a portion of said surface including:

a plurality of first recesses, each of said first recesses having a characteristic dimension of less than about 1.0 millimeter, the characteristic dimension being the minimum edge-to-edge distance across the recess at the outer surface of the prosthesis; and

a plurality of second recesses, each of said second recesses having a characteristic dimension which is less than the characteristic dimension of the first recesses;

said first recesses being created in the outer surface before the second recesses, and the side walls of the first recesses intersecting the outer surface at initial included angles prior to the creation of the second recesses;

said second recesses being created by depressing the outer surface of the metal body so as to deform at least some of the edges of the first recesses; and

said deformation reducing at least some of the included angles below their initial values.

7. The prosthesis of claim 6 wherein some of the including angles are reduced below 90°

.

8. The prosthesis of claim 6 wherein the metal body is composed of a titanium-containing material.