Vial filling, holding and serving tray arrangement and method

• US 4,867,315 A
• Filed: 06/06/1988
• Issued: 09/19/1989
• Est. Priority Date: 06/06/1988
• Status: Expired due to Fees

• Current Assignee: Brian E. Baldwin
• Original Assignee: Brian E. Baldwin
• Inventors: Baldwin, Brian E.
• Primary Examiner(s): Ostrager, Allen M.
• Application Number:
  US07/202,316
• Time in Patent Office: 470 Days
• Field of Search: 206/558, 206/561, 206/820, 53/471, 53/473, 53/489, 53/319, 53/330
• US Class Current: 206/558
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like
• CPC Class Codes: B65B 3/36 and arresting flow by cut-off means
• CPC Class Codes: B65B 7/2821 applying plugs or threadless stoppers for bottles or jars B67B1/04
• CPC Class Codes: Y10S 206/82 Separable, striplike plural articles

Abstract

An invertable tray/vial package assembly is disclosed formed of separable interlockably connected top and bottom vial holding and locating tray sections which tray enables and effects holding and spatial positioning of a plurality of vials therein for selective external access to the vials at their respective opposite fluid content filling ends and fluid serving ends, for ease of vial filling, closing, handling, labeling and visual identification of vial contents, and for dispensing of the vials and serving the fill content of a vial to a patient. The tray has vial holding and spatially positioning pockets formed on one of its separable sections, with fluid-fill enabling openings formed in the bottom end of each of the pockets, and which are effectively registrable with closeable fill openings of vials disposed therein. The serving mouth ends of the vials are sealed with a peelably removable sealing strip which joins a column of vials together with tear perforations therebetween, and onto which sealing strip is secured a correspondingly tear-perforated labeling strip after filling of the vials and closure of the fill end, of the vials filling and labeling of the vials without necessity for removal of the vials from the tray to effect such filling and labeling.

Claims

1. The method of forming a hospital usable package of a plurality of fillable fluid-holding vials, each of which has a fill opening at one end thereof and an opposite end having a peripheral flange formed thereon, comprising:

removably attaching a common sealing sheet of effectively fluid-sealing material in sealing relation with said peripheral flange of each of a plurality of said vials arranged with their respective said flanges in adjacent substantially linearly aligned side-by-side relation, to thereby form a linear row of said vials laterally interconnected at their said opposite ends by said common sealing sheet material, and having their said one end extending freely from said sheet,

inserting said row of sheet-interconnected vials into a tray having first and second interfacing and separable interconnectable vial containment sections of which said first section is a locating-pocket section having a plurality of linearly spaced and aligned vial-locating-pockets formed therein and generally corresponding in effective vial-lateral-locating and positioning size at their outer ends relative to the peripheral size of said fillable one end of said vials, the spacing of said fillable free end of said vials being generally peripherally locationally complementary at their respective said fillable free ends with the outer ends of said pockets, and each of which pockets has an opening in its outer end,

and disposing said row of sheet-interconnected vials, each with its said free one end extending into side-by-side spatial locating relation within said pockets and with said central fill opening in registry with the corresponding said openings in said pockets of said one tray section and with said sheet-sealed flanged ends extending into and retained by said second section, to thereby form a package of vials which enables ease of vial filling and of vial closure after vial filling without handling or unwrapping of said vials.

2. The method according to claim 1, further comprising:

forming perforated tear separation lines in said sheet at the zone of adjacency between respective said side-by-side vials.

3. The method according to claim 1, further comprising:

forming a plurality of said rows of sheet-interconnected vials and disposing each of said rows of vials within said tray in laterally side-by-side relation and with their respective vials being disposed in effective lateral displacement location-retaining relation within respective correspondingly linearly aligned and spaced said pockets in said first locating-pocket section of said tray.

4. The method according to claim 3, further comprising:

disposing the closed said tray with said vials locationally held therein and with said first locating-pocket section facing upward,

filling said vials in each of said rows of sheet-connected vials by passing a selected fluid through each of said openings in said pockets and through the corresponding said fill opening in the respective said vial locationally therein,

and closing each said fill openings after filling of the respective said vial.

5. The method according to claim 4, further comprising:

subsequently disposing said first locating-pocket section as the lower section thereof,

opening said tray to expose said common-sealing sheet material while said rows of vials are held in said first locating-pocket section thereof,

and applying label means to said sealing sheet material.

6. The method according to claim 5, further comprising:

reclosing said tray after applying said label means.

7. The method according to claim 5,

wherein said applying of said label means is effected by applying a pressure-sensitive adhesive label sheet material to said sealing sheet and which said adhesive sheet has indicia thereon identifying the selected fill fluid in each respective filled vial.

8. The method according to claim 7,

wherein said pressure-sensitive adhesive sheet has spaced lines of perforations therein at spaced intervals corresponding to the spacing of said vials in each of said rows,

and substantially registering said lines of perforations with the zones between each of said vials, whereby said vials may be easily separated,

and said applying of label means being effected by applying said label means in strips of said pressure-sensitive label sheet material generally corresponding to the size of said common sealing sheet for each of said row of vials and with said lines of perforations in each of said strips being in effective general registry with said lines of perforations in said sealing sheets sealing and interconnecting each of said vials in its respective said row.

9. The method according to claim 8, further comprising:

transporting said package to a desired end use location after filling and closing of said vials,

opening said tray sections, and removing a selected one of said vials,

and removing said sealing sheet for said selected one vial while disposing said one vial with said sealing sheet facing upward to thereby enable dispensing of the fill fluid from the thus opened end of said selected vial.

10. The method according to claim 4, further comprising:

effecting said filling by simultaneously filling a plurality of said vials,

and successively repeating said concurrent plural vial filling for additional groups of vials.

11. The method according to claim 4, further comprising:

effecting said filling by simultaneously filling all of said vials forming one of said rows of vials with a selected fluid,

and successively and similarly filling each of the remaining ones of said rows of vials with a given selected fluid.

12. The method according to claim 11, further comprising:

turning said tray over to dispose said first pocket-forming section below said second section,

opening said sections to expose said common sealing sheet material while holding said rows of vials in said pockets of said first pocket-forming section of said tray,

and applying labelling means to the exterior facing surface of said sealing sheet material on each of said rows of vials.

13. The method according to claim 12, further comprising:

reclosing said tray after applying said labelling means.

14. The method according to claim 13, further comprising:

forming spaced apart perforated tear separation lines in said sheet at the zone of adjacency between respective said side-by-side vials in each of said rows,

said applying of said labeling means being effected by adhering a separate label strip onto said sealing sheet material for each of said rows of vials,

and effectively generally registering spaced apart tear separation lines in each of said label strips with said tear separation lines in said strip of sealing sheet material interconnecting each of said rows of vials.

15. The method according to claim 14,

wherein said separate label strips are applied as perforated label strips having a pressure-sensitive adhesive surface and which is pressure-applied to the exposed outwardly facing surface of said sealing sheet material interconnecting said vials forming each of said rows of vials.

16. The method according to claim 1, further comprising:

employing an effectively transparent said other tray section to enable external visual identification of indicia on said labeling means while said tray sections are closed together.

17. A package for enabling ease of health care fluid-filling, closing, labelling and handling of fillable vials by a hospital or other health care facility, comprising:

first and second interfacing separably interfitting sections forming an openable tray,

one of said sections having a plurality of vial-locating pockets formed in side-by-side relation therein,

each said pockets having a vial-retaining end wall and a fill-enabling, closing-enabling, opening formed in said bottom wall,

and a plurality of vials, each of which is closed at one end and has a closable fill opening at its other fill end,

said vials being disposed within said tray, with said other fill end of each of said vials being disposed in seated relation within a respective one of said pockets and with its said fill opening disposed in effective fill-enabling registry with the corresponding said fill-enabling opening in its respective said pocket.

18. A package according to claim 17, further comprising:

a resiliently interlocking rim formed on said sections and interconnecting said sections in selectively separable relation.

19. A package according to claim 18, further comprising:

each of said vials having a closure seal removably secured across a dispensing opening formed at said one closed end thereof.

20. A package according to claim 17,

said closure seal for each of said vials comprising a sheet of sealing material removably adhered to the respective said vial.

21. A package according to claim 20,

said vials being disposed in at least one linear row of side-by-side vials,

and said sheet of sealing material for each of said vials in said one row being a single-sealing sheet common to and removably secured to all of the vials in said row, and which single-sealing sheet interconnects all of said vials in said one row.

22. A package according to claim 21,

said sealing sheet having perforated tear lines formed therein at the zones of adjacency of said vials of said one row.

23. A package according to claim 22 further comprising:

a pressure-sensitive adhesive label sheet for securing to said sealing sheet of said one row of vials after filling thereof, said label sheet generally corresponding in size to said sealing sheet for said one row, and having perforated tear lines formed therein and which are effective substantially registrable with said perforated tear lines formed in said sealing sheet when said label sheet is adhered to said sealing sheet.

24. A package according to claim 20,

said vials being disposed within said tray as a plurality of side-by-side linear rows of vials,

said sheet of sealing material for each of said vials in each of said rows being a single sealing sheet common to and removably secured to all of the vials in said row, each of which said single sealing sheets interconnects all of said vials in its respective row.

25. A package according to claim 24,

each of said single-sealing sheets having perforated tear lines formed therein at the zones of adjacency of said side-by-side vials forming each of said rows of interconnected vials.

26. A package according to claim 25,

further comprising a plurality of pressure-sensitive adhesive label sheets for securing to the respective said sealing sheet for each of said rows of vials,

said label sheets generally corresponding in size to said sealing sheets and having perforated tear lines formed therein and which are effectively substantially registrable with said perforated tear lines formed in each of said single-sealing sheets interconnecting said vials of each of said rows.

27. A package according to claim 26,

each of said vials having an inwardly extending tube which has an annular tubular wall forming a tubular opening defining said fill opening for the respective said vial,

said package further comprising individual sealing plugs insertable in sealing relation within each of said tubular openings.

28. A package according to claim 27,

said tubular walls being elastically resilient and being formed with a longitudinally concave plug-retaining internal surface shape facing and forming said fill opening,

and said sealing plugs being ball plugs and being elastically seatable within said concave plug-retaining tubular surface forming said fill opening.

29. A package according to claim 17, further comprising:

said other of said tray sections being formed of transparent material to enable visual identification of identifying indicia on said labelling means.