Protection circuit for a battery charger

• US 4,868,706 A
• Filed: 01/04/1988
• Issued: 09/19/1989
• Est. Priority Date: 01/04/1988
• Status: Expired due to Term

• Current Assignee: George Zaderej
• Original Assignee: George Zaderej
• Inventors: Zaderej, George
• Primary Examiner(s): Jennings, Derek S.
• Application Number:
  US07/140,583
• Time in Patent Office: 624 Days
• Field of Search: 361/87, 361/93, 361/100, 361/101, 361/15, 361/18, 320/25, 320/29, 320/32, 320/33
• US Class Current: 361/101
• CPC Class Codes: H02H 3/087 for dc applications
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/0034 using reverse polarity correcting or protecting circuits mechanical means of polarity protection H02J7/0045

Abstract

A protection circuit for a battery charger for safely charging a battery from a remote electrical power supply is disclosed. The protection circuit includes a power control means responsive to input from the remote power supply; an overload sensing means responsive to the power control means and to the negative polarity of the battery; a main switching means responsive to the overload sensing means and to the power control means wherein the main switching means controllably limits current output in the presence of a slight overload condition, and deactuates the battery charger in the presence of a large overload condition. An indicating means, such as a light emitting diode is preferably disposed between the power control means and the main switching means, to signal when the battery is being properly charged, and is deactuated when a short circuit occurs across the positive and negative terminals of the battery, or when the polarity is reversed at the battery terminals, or when the battery charger deactuates due to an overload condition.

Claims

1. An improved protection circuit for a battery charger, for safely charging a battery from a remote power supply, which comprises:

(a) a power control means responsive to input from the remote power supply, and to a positive polarity from the battery to be charged;

(b) and overload sensing means responsive to the power control means, and to a negative polarity from the battery to be charged;

(c) a main switching means responsive to the overload sensing means, to the power control means, and to the negative polarity of the battery to be charged to controllably limit the current output of the battery charger in the presence of a slight overload condition, and to deactuate the battery charger in the presence of a large overload condition.

2. The circuits of claim 1, wherein an indicating means is in electrical communication with the power control means and the main switching means and is responsive to proper connection between the battery charger and the battery.

3. The circuit of claim 2, wherein the indicating means is a light emitting diode which is actuated upon proper connection between the battery charger and the battery, and deactuated when a short occurs across positive and negative terminals of the battery.

4. The circuit of claim 2, wherein the indicating means is actuated when the battery charger is properly connected to the battery and is deactuated when the battery being charged reaches a selected load level.

5. The circuit of claim 2, wherein the indicating means and the battery charger are deactuated when a short occurs across the negative and positive terminals of the battery to be charged.

6. The circuit of claim 2, wherein the indicating means and the battery charger are deactuated when the polarity is reversed between the battery charger and the positive and negative terminals of the battery to be charged.

7. The circuits of claim 1, wherein a first transistor has an emitter in electrical communication with an emitter of a second transistor, and the first and second transistors are disposed within the battery charger circuit to deactuate the battery charger in the presence of a large overload condition.

8. The circuit of claim 1, wherein the circuit comprises a constant voltage charging circuit suitable for maintaining a battery in a fully charged condition during storage, while the battery charger circuit controllably limits the current output of the battery charger in the presence of a slight overload condition, and deactuates the battery charger circuits in the presence of a large overload condition.

9. The circuit of claim 7, wherein a resistor is disposed between a base lead from the first transistor and a collector lead from the second transistor, and the resistor'"'"'s value is decreased to controllably increase the sensitivity of the circuit to adjust current overload while allowing the battery to remain charging while in a current limiting mode.

10. The circuits of claim 7, wherein the first transistor is an NPN transistor, and the second transistor is a field effect transistor.

11. An improved protection circuit for a battery charger, for safely charging a battery from a remote power supply, which comprises:

(a) a power control means responsive to input from the remote power supply, and to a positive polarity from the battery to be charged;

(b) and overload sensing means responsive to the power control means, and to a negative polarity from the battery to be charged;

(c) a main switching means responsive to the overload sensing means, the power control means, and to the negative polarity of the battery to be charged to controllably limit the current output of the battery charger in the presence of a slight overload condition, and to deactuate the battery charger in the presence of a large overload condition; and

(d) an indicating means in electrical communication with the power control means and the main switching means, wherein the indicating means is responsive to a proper connection between the battery charger and the battery.

12. The circuit of claim 11, wherein the indicating means is a light emitting diode which is actuated upon proper connection between the battery charger and the battery, and deactuated when a short occurs across positive and negative terminals of the battery.

13. The circuit of claim 11, wherein the indicating means is actuated when the battery charger is properly connected to the battery and is deactuated when the battery being charged reaches a selected load level.

14. The circuit of claim 11, wherein the indicating means and the battery charger are deactuated when a short occurs across the negative and positive terminals of the battery to be charged.

15. The circuit of claim 11, wherein the indicating means and the battery charger are deactuated when the polarity is reversed between the battery charger and the positive and negative terminals of the battery to be charged.

16. The circuit of claim 11, wherein a first transistor has an emitter in electrical communication with an emitter of a second transistor, the first and second transistor disposed within the battery charger circuit to deactuate the battery charger in the presence of a large overload condition.

17. The circuit of claim 16, wherein the first transistor is an NPN transistor, and the second transistor is a field effect transistor.

18. The circuit of claim 11, wherein a resistor is disposed between a base lead from the first transistor and a collector lead from the second transistor, and the resistor'"'"'s value is decreased to controllably increase the sensitivity of the circuit to adjust current overload while allowing the battery to remain charging while in a current limiting load, while the first transistor is actuated in the presence of a large overload condition, which acts to deactuate the second transistor, which turns off the battery charger.

19. An improved protection circuit for a battery charger, for safely charging a battery from a remote power supply, which comprises:

(a) a power control means responsive to input from the remote power supply, and to a positive polarity from the battery to be charged;

(b) an overload sensing means responsive to the power control means, and to a negative polarity from the battery to be charged;

(c) a main switching means responsive to the overload sensing means, the power control means, and to the negative polarity of the battery to be charged;

the main switching means further comprising at least one resistor whose value is decreased to increase circuit sensitivity to adjust current overload to limit current output in the presence of a slight overload condition, and a first and second transistor with emitters electrically joined, the first and second transistors disposed within the circuit to deactuate the circuit in the presence of a large overload condition; and

(d) an indicator means in electrical communication with the power control means and the main switching means, wherein the indicating means is responsive to a proper connection between the battery charger and the battery.

20. The circuit of claim 19, wherein the indicating means is a light emitting diode which is actuated upon the proper connection between the battery charger and the battery, and deactuated when the battery being charged reaches a selected load level, or when a short occurs across the negative and positive terminals of the battery to be charged, or when the polarity is reversed between the battery charger and the positive and negative terminals of the battery.