Article counting device

• US 4,869,394 A
• Filed: 01/20/1988
• Issued: 09/26/1989
• Est. Priority Date: 04/28/1986
• Status: Expired due to Term

• Current Assignee: Baker Manufacturing Company, Inc., Parata Systems, LLC (Becton, Dickinson & Co)
• Original Assignee: Kerney J. Hurst
• Inventors: Hurst, Kerney J.
• Primary Examiner(s): Bartuska, F. J.
• Application Number:
  US07/146,172
• Time in Patent Office: 615 Days
• Field of Search: 221/7, 221/197, 221/186, 221/263, 221/265, 221/277, 221/281, 221/267, 453/32, 453/34, 377/6
• US Class Current: 221/7
• CPC Class Codes: G06M 7/02 wherein objects ahead of the sensing element are separated to produce a distinct gap between successive objects

Abstract

Multiple small-article receiving cassettes are provided for removably mounting on the upper surface of an inclined support. A drum housed within each cassette is rotated by connection with the drive shaft of a motor projecting through the support. The disk-like bottom of the rotatable interior drum of the cassette is undercut to form a circumferential series of radial and angularly spaced article receiving slots with the innermost end of the slots in overlying relation with respect to an outlet opening formed in the bottom stationary plate of the cassette. A second outlet opening, located in the upper surface of the support, is aligned with the opening in the bottom of the cassette. Upon proper rotation of the drum, articles placed within the cassette will travel along the receiving slots to their innermost end and then drop through the two outlet openings and into a dispensing chute. A single electrical control and single motor is used with numerous different cassettes for dispensing different drugs. The motor is rotated until a desired number of pills is dispensed and is then stopped.

Claims

1. A system utilizing an article dispensing device having a support forming an inclined upper support surface, a drive shaft projecting centrally upward through said upper support surface, means for rotating said drive shaft, said support having and article-passing opening therethrough, means for detecting an article passing through said opening and article counting means interconnecting a source of electrical energy with the means for rotating said drive shaft and said detecting means, the system comprising:

a plurality of article dispensing cassette means each adapted to overlie said upper surface,

each said cassette means including an article containing rotatable drum means, a body operative to receive said article containing drum means and a non-rotating base cover with an outlet aperture,

a first means removably connecting said article dispensing drum means with said drive shaft for rotation therewith,

each said drum means including a dome and a disk, said dome surrounding and connected with said disk at its depending edge,

said disk forming the bottom of said drum,

each disk having a plurality of slot means specifically adapted to cooperate with a particular shape-size of article to select and discharge a succession of such articles in said drum through said outlet aperture into the article passing opening, and

said first means connecting said article dispensing drum means to said drive shaft for quick connect with and disconnect from said shaft, wherein

said article passing opening is of sufficient size and shape to accommodate all manner of articles, and

said outlet aperture is sized to accommodate said particular size-shaped articles.

2. An article dispensing system according to claim 1 wherein said means for detecting an article comprises an infrared source,

an infrared detector,

said source directing infrared energy at an article passing through said opening in said support means,

said infrared detector being positioned to detect infrared energy reflected from an article passing through said opening in said support.

3. An article dispensing system according to claim 2 wherein

said source and detector are housed in a common housing and are located under said platform and directed upwardly toward the region where an article enters said opening in said platform so that an article intercepts the infrared energy at low velocity.

4. An article dispensing system according to claim 1, claim 2 or claim 3 wherein said system comprises

a plurality of said cassettes each having a disk for dispensing a specific shape and size of article.

5. An article dispenser to be employed to dispense individually discrete objects, comprising:

a base with an outlet aperture,

a circular flat disk having a top surface and a bottom surface,

said bottom surface having a plurality of slots extending inwardly from adjacent the periphery of said disk and equally spaced from one another along said bottom surface,

each said slot having a first and a second slot section, said first slot section lying closer to the center of said disk than said second slot section,

said first slot section defining a first arc of constant radius, said first slot section extending outwardly in the direction in which said disk is to be rotated in use,

said second slot section defining a second arc of constant radius extending outwardly from said first slot section to the periphery of said disk, in a direction opposite to the direction in which said disk is to be rotated and having a reverse curvature relative to said first arc, wherein;

said slot consists essentially of said first slot section and said second slot section,

said first slot being in communication with said outlet aperture, and

barrier means for selectively blocking said outlet aperture.

6. Structure as specified in claim 5 wherein said first arc sweeps 88.5°

.

7. Structure as specified in claim 5 wherein the center of curvature of said first arc lies along a first radius of said disk 26°

clockwise from a second radius of said disk intersecting the centerline of said first slot section adjacent its inner end.

8. Structure as specified in claim 7, wherein the center of curvature of said second arc lies along a third radius of said disk approximately 11°

counter clockwise from said first radius.

9. Structure as specified in claim 5, wherein said slot further comprises a third slot section having a central axis lying at an acute angle with respect to a radius of said disk intersecting the junction of said second and third slot sections, said third slot section extending inwardly from the periphery of said disk opposite to the direction in which said disk is intended to be rotated.

10. Structure as specified in claim 9, wherein said acute angle is approximately 24°

.

11. Structure as specified in claim 7, wherein said slot further comprises a third slot section having a central axis lying at an angle of approximately 24°

from said first radius.

12. Structure as specified in claim 5, wherein said slot further comprises a third slot section having a central axis lying at an acute angle with respect to a radius of said disk intersecting the junction of said second and third slot sections, said third slot section extending inwardly from the periphery of said disk in the direction in which said disk is intended to be rotated.

13. Structure as specified in claim 7, wherein the centerlines of said first and second slot sections are tangential at their point of intersection.

14. Structure as specified in claim 9, wherein the centerline of said third slot section is tangential to the outer edge of said second slot section at its inner end.

15. An article counting device comprising:

a counting unit having an entrance orifice for receipt of articles and an exit chute for dispersing said articles wherein said articles are detected and counted as they enter said counting unit, and

a cassette for storage of said articles, said cassette having a body, a drum received within said body with a rotatable disk incorporating article communicating slots and a dome the bottom of the drum being defined by said disk and said dome surrounding and connected to said disk, and a cover for covering said drum connected to said body including an article passing opening configured for cooperation with said entrance orifice.

16. An article holding cassette for cooperating with an article counting unit having an entrance orifice for receipt of articles and an exit chute for dispersing said articles wherein said articles are detected and counted as they enter said article counting unit, the article holding cassette comprising;

a body having a substantially open face,

a drum configured for receipt within said body,

said drum including a slotted disk operative to select and communicate individual articles to the exit chute and a dome, said drum being rotatably mountable in said body,

a cover removably hingedly attached to said body for covering said open face and said drum, wherein said cover having an article passing opening configured for cooperation with said entrance orifice.

17. The article holding cassette of claim 16, wherein;

said drum is comprised of a disk having a substantially planar face and a dome,

said cover has a substantially planar face, and

said body having resilient means for biasing said planar face of said disk into contact with said planar face of said cover.

18. The article holding cassette of claim 16, wherein;

said counting unit further comprises a drive motor, wherein

said drum is configured for engagement with said drive motor for rotation of said drum within said body.

19. The article holding cassette of claim 16, further comprising;

barrier means adjacent said article passing opening for retaining said articles within said cassette.

20. The article holding cassette of claim 16, wherein;

a plurality of uniquely configured drums is provided, and

a plurality of uniquely configured covers is provided, wherein

said cassette can be comprised of any combination of one body, one drum and one cover.

21. The article holding cassette of claim 20, wherein;

said cassette is configured for the dispersing of a specific article by the selected combination of a specifically configured disk and a specifically configured cover.

22. The article holding cassette of claim 17, further comprising;

barrier means adjacent said article passing opening for retaining said articles within said cassette.

23. The article holding cassette of claim 22, or claim 19, wherein;

said barrier means is comprised of a plurality of filaments.

24. The article holding cassette of claim 22, wherein;

said barrier means is operatively positioned between said disk and said cover.