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Hydrocarbon gas processing

  • US 4,869,740 A
  • Filed: 05/17/1988
  • Issued: 09/26/1989
  • Est. Priority Date: 05/17/1988
  • Status: Expired due to Fees
First Claim
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1. In a process for the separation of a gas containing methane, C2 components and heavier hydrocarbon components into a volatile residue gas fraction containing a major portion of said methane and a relatively less volatile fraction containing a major portion of said C2 components and heavier components, in which process(a) said gas is cooled under pressure to provide a cooled stream;

  • (b) said cooled stream is expanded to a lower pressure whereby it is further cooled; and

    (c) said further cooled stream is fractionated at said lower pressure whereby the major portion of said C2 components and heavier hydrocarbon components is recovered in said relatively less volatile fraction;

    the improvement wherein said gas is cooled sufficiently to partially condense it; and

    (1) said partially condensed gas is separated thereby to provide a vapor stream and a condensed stream;

    (2) said vapor stream is thereafter divided into gaseous first and second streams;

    (3) said gaseous first stream is combined with at least a portion of said condensed stream to form a combined stream and said combined stream is cooled to condense substantially all of it and is thereafter expanded to a pressure below the fractionation pressure;

    (4) the expanded cooled combined stream is then directed in heat exchange relation with a warmer distillation stream which rises from fractionation stages of a distillation column;

    (5) the distillation stream is cooled by said combined stream sufficiently to partially condense it and said partially condensed distillation stream is separated thereby to provide said volatile residue gas and a reflux stream, said reflux stream is supplied to said distillation column at a top column feed position;

    (6) the combined stream is separated thereby to provide a cold vapor stream and a liquid stream, the liquid stream is pumped to said column at a first mid-column feed position;

    (7) the cold vapor stream is compressed and fed to the column at a second mid-column feed position;

    (8) the gaseous second stream is expanded to said fractionation pressure and is supplied to said distillation column at a third mid-column feed position; and

    (9) the temperatures of said feeds to the column are effective to maintain column overhead temperature at a temperature whereby the major portion of said C2 components and heavier hydrocarbon components is recovered in said relatively less volatile fraction.

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