Ribbon cable connector

• US 4,871,315 A
• Filed: 03/30/1988
• Issued: 10/03/1989
• Est. Priority Date: 03/30/1988
• Status: Expired due to Term

• Current Assignee: Burndy Corporation
• Original Assignee: Burndy Corporation
• Inventors: Noschese, Rocco
• Primary Examiner(s): Bradley, P. Austin
• Application Number:
  US07/175,209
• Time in Patent Office: 552 Days
• Field of Search: 439/67, 439/492-494, 439/498, 439/499, 439/329, 439/77
• US Class Current: 439/67
• CPC Class Codes: H01R 12/79 connecting to rigid printed circuits or like structures

Abstract

An electrical connector terminates ribbon cable intended for electrical connection to a PCB. The connector presents multiple contacts from the ribbon cable for engagement with mating terminals on the PCB as the connector is first moved into position for mounting on the PCB. Guide pins on the connector are slidably received in associated guide holes in the PCB to assure that each contact is properly positioned to engage its mating terminal. Thereupon, fasteners are tightened for firmly securing the connector to the PCB and, in the process, the contacts are moved relative to their mating terminals in a wiping action while still in engagement with them. Relative movement between the contacts and the terminals ceases when the fasteners are fully tightened. Individual groups of contacts are independently biased into engagement with the terminals with a predetermined minimum of force. The ends of the cable are slitted in the contact region to insure that one group of contacts is independent from its neighboring groups of contacts, thereby maximizing positive engagement between the contacts and their mating terminals.

Claims

1. An electrical connector assembly comprising:

a first component having at least one electrically conductive terminal thereon;

a second component having at least one contact thereon engageable with said terminal and being movable between an initial position and a final position while said contact remains engaged with said terminal, said second component including resilient means biasing said contact toward engagement with said terminal.

2. An electrical connector assembly as set forth in claim 1

wherein said first component is a printed circuit board having a plurality of said terminals thereon;

wherein said second component is a connector having a plurality of said contacts; and

wherein each of said contacts is engageable with an associated one of said terminals.

3. An electrical connector assembly as set forth in claim 1

wherein said first component has a plurality of aligned equally spaced terminals thereon;

and

wherein said second component has a plurality of similarly aligned equally spaced contacts thereon, one of said contacts being engageable with a mating one of said terminals.

4. An electrical connector assembly as set forth in claim 1

wherein said first component has at least two rows each of a plurality of aligned equally spaced terminals thereon;

and

whereon said second component has at least two rows each of a plurality of similarly aligned equally spaced contacts thereon, one of said contacts being engageable with a mating one of said terminals.

5. An electrical connector assembly as set forth in claim 1

wherein said resilient means is a metal spring.

6. An electrical connector assembly as set forth in claim 1

wherein said second component includes:

a housing having a first cam surface lying in a plane angularly disposed in relation to a plane of engagement of said terminal and said contact; and

an actuating block mounted on said first component engaged with said first cam surface for moving said second component between said initial position and said final position, said actuating block being movable between a withdrawn position distant from said first component whereat said housing is in said initial position and an advanced position proximate to said first component whereat said housing is in said final position.

7. An electrical connector assembly as set forth in claim 6.

wherein said first cam surface is planar;

and

wherein said actuating block has a second cam surface slidably engaged with said first cam surface.

8. An electrical connector assembly as set forth in claim 6, including:

fastener means for mounting said actuating block on said first component;

said resilient means biasing said actuating block toward said withdrawn position.

9. An electrical connector assembly as set forth in claim 8 including:

mutually cooperative positioning means on said actuating block and on said first component for maintaining alignment of said terminal and said contact as said second component moves between said initial and final positions.

10. An electrical connector assembly as set forth in claim 9

wherein said mutually cooperative positioning means include:

a pair of spaced apart, parallel, outwardly projecting alignment pins on said actuating block slidably engageable with a mating pair of holes in said first component.

11. A cable holder subassembly for terminating ribbon cable including a plurality of side by side cable strips, each cable strip having at least a pair of longitudinally spaced outwardly projecting contacts thereon, said subassembly comprising:

a cable holder block including;

an elongated main body having first and second opposed sidewalls and a laterally extending ridge having an extreme surface distant from said main body and defining a pair of opposed laterally extending recesses; and

a plurality of parallel, spaced apart ribs in each of the recesses and integral with said main body and said ridge thereby defining a plurality of side by side slots; and

a cable spring array including;

a laterally extending elongated spine fixed to said extreme surface of said ridge;

a plurality of pairs of spring members integral with said spine at spaced locations along the length thereof, individual members of each said spring pair extending in opposite directions from said spine, each of said individual spring members being bowed and snugly received in an associated one of the slots of said holder block and terminating at a free end proximate to, but spaced from, said spine;

thereby enabling the cable strips to be drawn across said first sidewall, then around said spring array such that each cable strip is aligned with an associated pair of said spring elements, then across said second sidewall, the cable being fixed, together with said cable spring array, to said extreme surface of said ridge, said free ends of each of said spring members being aligned with an associated contact on an associated cable strip so as to bias the contact in a direction away from said holder block.

12. A cable holder subassembly as set forth in claim 11.

wherein said holder block has a laterally extending retainer slot in said second sidewall adapted to receive the free end of each of the cable strips;

and including;

a resilient retainer member fittingly receivable in said slot and engageable with the terminal end of each of the cable strips to firmly secure the cable strips to said holder block.

13. A cable holder subassembly as set forth in claim 11, including:

retainer means for fixing the terminal end of each of the cable strips to said holder block.

14. A cable holder subassembly as set forth in claim 11, including:

a pair of end plates at opposed ends of said main body and integral therewith, said end plates lying in parallel planes transverse to said main body and being engageable with a housing for supporting said subassembly thereon.

15. A cable holder subassembly as set forth in claim 11.

wherein said first sidewall has a rounded surface having a generally moderate radius of curvature in the direction in which the ribbon cable extends to enable the ribbon cable to change direction while in contiguous engagement with said holder block without causing harm thereto.

16. A cable holder subassembly as set forth in claim 11.

wherein said cable spring array is composed of spring metal.

17. A cable holder subassembly comprising:

ribbon cable to be terminated including;

a plurality of side by side cable strips, each of said cable strips extending to a tip end and having at least a pair of longitudinally spaced outwardly projecting contacts thereon proximate to said terminal end;

a cable holder block including;

an elongated main body having first and second opposed sidewalls and a laterally extending ridge having an extreme surface distant from said main body and defining a pair of opposed laterally extending recesses; and

a plurality of parallel, spaced apart ribs in each of the recesses and integral with said main body and said ridge thereby defining a plurality of side by side slots; and

a cable spring array including;

a laterally extending elongated spine fixed to said extreme surface of said ridge;

a plurality of pairs of spring members integral with said spine at spaced locations along the length thereof, individual members of each said spring pair extending in opposite directions from said spine, each of said individual spring members being bowed and snugly received in an associated one of the slots of said holder block and terminating at a free end proximate to, but spaced from, said spine;

thereby enabling said cable strips to be drawn across said first sidewall, then around said spring array such that each of said cable strips is aligned with an associated pair of said spring elements, then across said second sidewall, said cable being fixed, together with said cable spring array, to said extreme surface of said ridge, said free ends of each of said spring members being aligned with an associated one of said contacts on an associated one of said cable strips so as to bias said contact in a direction away from said holder block.

18. A cable holder subassembly as set forth in claim 17.

wherein said holder block has a laterally extending retainer slot in said second sidewall adapted to receive said free end of each of said cable strips;

and including;

a resilient retainer member fittingly receivable in said slot and engageable with said terminal end of each of said cable strips to firmly secure said cable strips to said holder block.

19. A cable holder subassembly as set forth in claim 17, including:

retainer means for fixing said terminal end of each of said cable strips to said holder block.

20. A cable holder subassembly as set forth in claim 17, including:

a pair of end plates at opposed ends of said main body and integral therewith, said end plates lying in parallel planes transverse to said main body and being engageable with a housing for supporting said subassembly thereon.

21. A cable holder subassembly as set forth in claim 17.

wherein said first sidewall has a rounded surface having a generally moderate radius of curvature in the direction in which said ribbon cable extends to enable said ribbon cable to change direction while in contiguous engagement with said holder block without causing harm thereto.

22. A cable holder subassembly as set forth in claim 17.

wherein said ribbon cable is formed in a plurality of layers including an innermost elongate conductor, then successively in both directions transversely of said conductor, an inner sheath of dielectric material, a copper shield, and an outer protective sheath of dielectric material.

23. A cable holder subassembly as set forth in claim 17.

wherein said cable spring array is composed of spring metal.

24. A cable holder subassembly as set forth in claim 17.

wherein said ribbon cable includes an outer protective sheath of dielectric material, said cable being stripped of said protective sheath proximate to its terminal end to expose said contacts, each one of said strips being separated from adjacent ones of said strips to enable independent relative movement in directions transverse to the plane of said cable of said contacts on one of said strips in relation to said contacts on others of said strips.

25. A cable holder subassembly as set forth in claim 24.

wherein said holder block is composed of a heat deformable plastic material, said ridge including a plurality of outwardly projecting laterally spaced mounting pins;

wherein said elongated spine has a plurality of spaced mounting holes positioned for reception over said mounting pins; and

wherein each of said strips has a mounting hole therein intermediate said contacts thereon and receivable over an associated one of said mounting pins; and

wherein said pins are heat deformed to fix said spine and said strips to said ridge such that all of said contacts lie substantially in a common plane and are the most prominent portions of said subassembly in a direction away from said holder block.

26. A subassembly for an electrical connector assembly comprising:

a housing including a top wall, a front wall, and spaced apart side walls having opposed surfaces and a plurality of generally vertically disposed slots in said opposed surfaces at regularly spaced locations distant from said front wall, said housing being open at its rear end opposite said front wall;

a plurality of cable holder subassemblies receivable for mounting in said housing in a fore and aft relationship, respectively, each of said subassemblies including;

a cable holder block having an elongated main body extending between a pair of integral end plates lying in parallel planes transverse to said main body, said end plates having integral key members projecting outwardly therefrom away from said main body and being slidingly engageable with the slots in said side walls of said housing; and

ribbon cable extending from a distant location and terminated on said holder block, said ribbon cable including a plurality of side by side cable strips, each of said cable strips having at least a pair of longitudinally spaced outwardly projecting contacts thereon, said contacts being biased in a direction away from said holder block;

each of said cable holder subassemblies being movable from a distant location into engagement with said housing, said end plates being slidingly received in the slots in said side walls until said cable holder subassembly assumes a seated position proximate to said top wall.

27. A subassembly for an electrical connector assembly as set forth in claim 26.

wherein each of said main bodies has first and second opposed sidewalls, said first and second sidewalls of adjoining ones of said main body being in a contiguous and coextensive relationship when mounted in said housing;

and

wherein said ribbon cable comprises a plurality of individual cables, one of said individual cables being associated with each of said cable holder subassemblies, said strips lying generally in successive contiguous parallel planes at said rear end of said housing and extending through the open rear end of said housing.

28. A subassembly for an electrical connector assembly as set forth in claim 27.

wherein said housing is deformable;

wherein said sidewalls have apertures extending therethrough communicating with said slots adjacent said top wall; and

wherein said end plates of said holder block have outwardly projecting tabs on said key members which cause said housing to deform as said cable holder subassembly advances toward said seated position and engage with associated apertures in said sidewalls whereupon said housing returns to its original shape and thereby retains said cable holder subassembly in said seated position.

29. A subassembly for an electrical connector assembly as set forth in claim 27.

wherein one of said strips lies contiguous to said top wall;

and

wherein another of said strips has an undersurface which faces away from said top wall; and

including;

a cable clamp engageable with said undersurface and mounted on said housing for squeezing said plurality of strips into fixed relationship with said top wall.

30. A subassembly for an electrical connector assembly as set forth in claim 29, including:

fastener means for joining said cable clamp to said housing.

31. A subassembly for an electrical connector assembly as set forth in claim 26, comprising:

resilient means on said holder block for biasing said contacts in a direction away from said holder block.

32. A subassembly for an electrical connector assembly as set forth in claim 31

wherein said resilient means is a metal spring.

33. A subassembly for an electrical connector assembly as set forth in claim 31

wherein said holder block includes:

first and second opposed sidewalls on said main body and a laterally extending ridge thereon having an extreme surface distant from said main body and defining a pair of opposed laterally extending recesses; and

a plurality of parallel, spaced apart ribs in each of the recesses

and integral with said main body and said ridge thereby defining a plurality of side by side slots; and

wherein said resilient means is a cable spring array including;

a laterally extending elongated spine fixed to said extreme surface of said ridge;

a plurality of pairs of spring members integral with said spine at spaced locations along the length thereof, individual members of each said spring pair extending in opposite directions from said spine, each of said individual spring members being bowed and snugly received in an associated one of the slots of said holder block and terminating at a free end proximate to, but spaced from, said spine;

thereby enabling said cable strips to be drawn across said first sidewall, then around said spring array such that each of said cable strips is aligned with an associated pair of said spring elements, then across said second sidewall, said cable being fixed, together with said cable spring array, to said extreme surface of said ridge, said free ends of each of said spring members being aligned with an associated one of said contacts on an associated one of said cable strips so as to bias said contact in a direction away from said holder block.

34. A cable holder subassembly as set forth in claim 33.

wherein said holder block has a laterally extending retainer slot in said second sidewall adapted to receive said free end of each of said cable strips;

and including;

a resilient retainer member fittingly receivable in said slot and engageable with said terminal end of each of said cable strips to firmly secure said cable strips to said holder block.

35. A cable holder subassembly as set forth in claim 33. wherein said first sidewall has a rounded surface having a generally moderate radius of curvature in the direction in which said ribbon cable extends to enable said ribbon cable to change direction while in contiguous engagement with said holder block without causing harm thereto.

36. A cable holder subassembly as set forth in claim 33.

wherein said ribbon cable is formed in a plurality of layers including an innermost elongate conductor, then successively in both directions transversely of said conductor, an inner sheath of dielectric material, a copper shield, and an outer protective sheath of dielectric material.

37. A cable holder subassembly as set forth in claim 33.

wherein said ribbon cable includes an outer protective sheath of dielectric material, said protective sheath being removed from said cable proximate to its tip end to expose said contacts, each one of said strips being separated from adjacent ones of said strips to enable independent relative movement in directions transverse to the plane of said cable of said contacts on one of said strips in relation to said contacts on others of said strips.

38. A cable holder subassembly as set forth in claim 37.

wherein said holder block is composed of a heat deformable plastic material, said ridge including a plurality of outwardly projecting laterally spaced mounting pins;

wherein said elongated spine has a plurality of spaced mounting holes positioned for reception over said mounting pins; and

wherein each of said strips has a mounting hole therein intermediate said contacts thereon and receivable over an associated one of said mounting pins; and

wherein said pins are heat deformed to fix said spine and said strips to said ridge such that all of said contacts lie substantially in a common plane and are the most prominent portions of said subassembly in a direction away from said holder block.

39. An electrical connector for mounting on a first component having at least one electrically conductive terminal thereon comprising:

a second component having at least one contact thereon engageable with the terminal and being movable between an initial position and a final position while said contact remains engaged with the terminal, said second component including resilient means biasing said contact toward engagement with said terminal.

40. An electrical connector assembly as set forth in claim 39.

wherein the first component is a printed circuit board having a plurality of terminals thereon;

wherein said second component is a connector having a plurality of said contacts; and

wherein each of said contacts is engageable with an associated one of the terminals.

41. An electrical connector assembly as set forth in claim 39

wherein said second component has a plurality of aligned equally spaced contacts thereon, one of said contacts being engageable with a mating one of a plurality of similarly aligned equally spaced terminals on the first component.

42. An electrical connector assembly as set forth in claim 39

wherein said second component has at least two rows each of a plurality of aligned equally spaced contacts thereon, one of said contacts being engageable with a mating one of a plurality of similarly aligned and spaced terminals on the first component.

43. An electrical connector assembly as set forth in claim 39.

wherein said resilient means is a metal spring.

44. An electrical connector as set forth in claim 39.

wherein said second component includes:

a housing having a first cam surface lying in a plane angularly disposed in relation to a plane of engagement of the terminal and said said contact; and

an actuating block mounted on the first component engaged with said first cam surface for moving said second component between said initial position and said final position, said actuating block being movable between a withdrawn position distant from the first component whereat said housing is in said initial position and an advanced position proximate to the first component whereat said housing is in said final position.

45. An electrical connector assembly as set forth in claim 44.

wherein said first cam surface is planar;

and

wherein said actuating block has a second planar cam surface slidably engaged with said first cam surface.

46. An electrical connector as set forth in claim 44, including:

fastener means for mounting said actuating block on the first component;

said resilient means biasing said actuating block toward said withdrawn position.

47. An electrical connector assembly as set forth in claim 46 including:

mutually cooperative positioning means on said actuating block and on the first component for maintaining alignment of the terminal an said contact as said second component moves between said initial and final positions.

48. An electrical connector assembly as set forth in claim 47.

wherein said mutually cooperative positioning means include:

a pair of spaced apart, parallel, outwardly projecting alignment pins on said actuating block slidably engageable with a mating pair of holes in the first component.

49. An electrical connector as set forth in claim 48.

wherein said housing has an upper surface and said first cam surface thereon is planar;

wherein said actuating block overlies said housing and includes;

a second planar cam surface slidably engaged with said first cam surface; and

a terminal surface engaged with said upper surface when said housing is in said final position.

50. An electrical connector as set forth in claim 49.

wherein said resilient means is positioned between said housing and said actuating block for biasing said terminal surface away from said upper surface. pg,58

51. An electrical connector as set forth in claim 50.

wherein said resilient means is a compression spring which is compressed when said terminal surface is engaged with said upper surface.