Method of and apparatus for measuring liquid

• US 4,872,763 A
• Filed: 05/02/1988
• Issued: 10/10/1989
• Est. Priority Date: 05/01/1987
• Status: Expired due to Term

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fuji Photo Film Co Limited (Fujifilm Holdings Corporation)
• Inventors: Yamaguchi, Shigeru, Matsui, Keizo, Kobayashi, Chuzo, Higuchi, Noboru
• Primary Examiner(s): Jenkins, Robert W.
• Application Number:
  US07/188,987
• Time in Patent Office: 526 Days
• Field of Search: 366/18, 366/16, 366/17, 366/19, 366/20, 366/21, 366/8, 366/141, 366/152, 366/153, 366/160, 366/161, 366/162, 137/88, 222/56, 222/55, 222/77
• US Class Current: 366/152.1
• CPC Class Codes: B01F 2101/30 Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
• CPC Class Codes: B01F 23/40 Mixing liquids with liquids; Emulsifying
• CPC Class Codes: B01F 33/84 Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
• CPC Class Codes: B01F 35/2204 Controlling the mixing process by fuzzy control, i.e. a prescribed fuzzy rule
• CPC Class Codes: B01F 35/881 by weighing, e.g. with automatic discharge
• CPC Class Codes: G01G 13/06 wherein the main feed is effected by gravity from a hopper or chute
• CPC Class Codes: G01G 13/2952 wherein the main feed is effected by gravity from a hopper or chute
• CPC Class Codes: G01G 17/06 having means for controlling the supply or discharge
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: Y10S 706/90 Fuzzy logic
• CPC Class Codes: Y10T 137/2499 Mixture condition maintaining or sensing

Abstract

A method for measuring liquid to be transferred from a container or containers to a measurement pot includes the steps of: determining an initial degree of opening of the valve for controlling flow-rate of the liquid from the container to the pot based on the valve'"'"'s flow-rate characteristics and an arbitrarily chosen set value; opening the valve by the initial degree of opening; detecting the actual amount of liquid that has flowed into the pot; determining a next degree of opening of the valve based on the actual measurement and the set value; and changing the degree of opening of the valve to the next degree of opening. The determination of the degrees of opening of the valve is based on fuzzy control, which uses a fuzzy inference from the set value and actual measured value. An apparatus for measuring liquid for use in a liquid mixing apparatus uses the above-mentioned method.

Claims

1. A method of controlling the flow of a set amount of liquid through a valve, the method comprising the steps of:

(a) determining an initial degree of opening of the valve for controlling a flow-rate of the liquid using fuzzy control in accordance with a prescribed fuzzy rule based on flow-rate characteristics of the valve and the set amount;

(b) opening the valve by the initial opening degree to allow the liquid to flow through the valve;

(c) obtaining an actual measurement value corresponding to the amount of the liquid which has flowed through the valve;

(d) determining a next degree of opening of the valve using fuzzy control in accordance with the prescribed fuzzy rule based on the actual measurement value and the set amount; and

(e) changing the degree of opening of the valve to the next degree of opening.

2. A method as set forth in claim 1, wherein the actual measurement value is obtained substantially continuously, the next degree of opening of the valve is substantially continuously determined, and the degree of opening of the valve is substantially continuously changed.

3. A method as set forth in claim 1, the flow-rate characteristics of the valve are determined prior to opening the valve, and the initial degree of opening of the valve is determined prior to opening the valve.

4. A method as set forth in claim 1, wherein the flow-rate characteristics of the valve are determined prior to opening the valve, and the valve has a dead zone corresponding to a range of the degree of opening of the-valve in which the flow-rate is substantially constant.

5. A method as set forth in claim 4 wherein the dead zone is from a zero degree of opening to approximately a ten percent degree of opening,

6. A method as set forth in claim 4, wherein a deviation, and a time-variation of said deviation, between said set value and said actual measurement value ar both determined and passed through a low-pass filter, in determining the next degree of opening of the valve.

7. A method as set forth in claim 1, wherein a deviation, and a time-variation of said deviation, between said set amount and said actual measurement value are both determined and passed through a low-pass filter, in determining the next degree of opening of the valve.

8. A method as set forth in claim 1, wherein a deviation, and a time-variation of said deviation, between said set amount and said actual measured value are determined, said prescribed fuzzy rule being such that said time-variation is more precisely calculated and is reduced as a measurement time increases.

9. A method of as set forth in claim 8, wherein the flow-rate characteristics of the valve are determined prior to opening the valve, and the valve has a dead zone corresponding to a range of the degree of opening of the valve in which the flow-rate is substantially zone.

10. A method as set forth in claim 9, wherein the deviation, and a time-variation of said deviation between said set amount and said actual measurement value are both determined an passed through a low-pass filter.

11. A method as set forth in claim 1, further comprising a step of closing the valve when said actual measured value is within a predetermined amount of said set amount.

12. An apparatus for controlling the flow of a set amount of liquid through a valve, the apparatus comprising:

(a) means for determining an initial degree of opening of the valve for controlling a flow-rate of the liquid using fuzzy control in accordance with a prescribed fuzzy rule based on flow-rate characteristics of the valve and the set amount;

(b) means for opening the valve by the initial opening degree to allow the liquid to flow through the valve;

(c) means for obtaining an actual measurement value corresponding to the amount of the liquid which as flowed through the valve;

(d) means for determining a next degree of opening of the valve using fuzzy control in accordance with the prescribed fuzzy rule based on the actual measurement value and the set amount; and

(e) means for changing the degree of opening of the valve to the next degree of opening.

13. An apparatus for measuring liquid and for mixing at least first and second liquids, the apparatus comprising:

(a) first means for containing the first liquids;

(b) second means for containing the second liquids;

(c) means for receiving respective amounts of the first and second liquids;

(d) first means for defining a flow path between said first containing means and said receiving means;

(e) second means for defining a flow path between said second containing means and said receiving means;

(f) first means for regulating flow-rate of the first liquid along said first flow path means to said means for receiving said first means for regulating having a degree of opening corresponding to the flow-rate;

(g) second means for regulating flow-rate of the second liquid along said second flow path means to said means for receiving said second means for regulating having a degree of opening corresponding to the flow-rate;

(h) means for obtaining an actual measured value corresponding to an amount of liquid received by said means f r receiving; and

(i) a control mechanism including;

(1) means for determining the degree of opening of the first and second means for regulating the degree of opening of said first means for regulating being based on the actual measured amount of liquid received by said means for receiving and a first set value and a degree of opening of said second means for receiving being based on the actual measured amount of liquid received by said means for receiving and a second set value and

(2) means for controlling the respective amounts of opening of the first and second means for regulating in response to the determinations of the respective amounts of opening.

14. An apparatus as set forth in claim 13, wherein said means for determining the degree of opening performs the determination by means of fuzzy control.

15. An apparatus as set forth in claim 14, wherein the fuzzy control is based on fuzzy inference from a deviation and a time-variation of said deviation, between said set value and said actual measured value, using a prescribed fuzzy rule.

16. An apparatus as set forth in claim 15, wherein said means for determining determines said deviation, and a time-variation of said deviation, between said set value and said actual measured value, said prescribed fuzzy rule being such that said time-variation is more precisely calculated and is reduced as a measurement time increases.

17. An apparatus as set forth in claim 14, wherein said means for controlling closes said first means for regulating and switches from controlling the amount of opening of said first means for regulating to controlling the amount of opening of said second means for regulating when said actual measured valued is within a predetermined amount of said set value.

18. An apparatus as set forth in claim 17, wherein said first means for defining a flow passage has a stop valve mounted thereto, downstream of said first means for regulating, responsive to said control mechanism regulating, for preventing flow of the first liquid to the receiving means, and said second means for defining the flow passage has a second stop valve mounted thereto, downstream of said second means for regulating, responsive to said control mechanism for preventing the second fluid from flowing to said means for receiving.

19. An apparatus as set forth in claim 14, wherein each of said first and second means for regulating has a dead zone corresponding to a range of the degree of opening of said first and second means for regulating, respectively, in which the flow-rate is substantially zero.

20. An apparatus as set forth in claim 14, initial degrees of opening for said first and second means for regulating based of the respective first and second set values and flow-rate characteristics of said first and second means for regulating.

21. An apparatus as set forth in claim 13, wherein said first and second means for defining the respective first and second flow passages include a common flow passage at a position downstream of said first and second means for regulating.

22. An apparatus for measuring liquid and for mixing a plurality of liquids, the apparatus comprising:

(1) a plurality of liquid transfer devices, each of said devices comprising;

(a) containing means for containing a liquid of said plurality of liquids;

(b) means for defining a flow path for the liquid from said means for containing; and

(c) means for regulating flow-rate of the liquid through said flow path;

(2) means for receiving respective amounts of each of said plurality of liquids;

(3) means for connecting each said flow path with said receiving means;

(4) means for obtaining an actual measured value corresponding to an amount of liquid received by said means for receiving; and

(5) a control mechanism including;

(a) means for determining an opening degree of each said means for regulating, said degree of opening corresponding to the flow-rate of the liquid through said means for regulating, the determination being based on the actual measured value of liquid in said means for receiving and a set value; and

(b) means for controlling the amount of opening of said means for regulating in response to the determination of the amount of opening.

23. An apparatus for measuring liquid as set forth in claim 22, wherein said means for determining the degree of opening performs the determination by means of fuzzy control using a prescribed fuzzy rule.

24. An apparatus as set forth in claim 23, wherein the fuzzy control is based on fuzzy inference form a deviation and a time-variation of said deviation, between said set value and said actual measured value.

25. An apparatus as set forth in claim 23, wherein said means for determining computes respective initial degrees of opening for said first and second means for regulating based on the respective first and second set values and flow-rate characteristics of said first and- second means for regulating.

26. An apparatus as set forth in claim 23, wherein said means for determining determines a deviation and a time-variation of said deviation, between said set value and said actual measured value, said prescribed fuzzy rule being such that said time-variation is more precisely calculated and is reduced as a measurement time increases.

27. An apparatus as set forth in claim 22, wherein said means for controlling changes the amount of opening of one of said means for regulating to zero when said actual measured value is within a predetermined amount of said set value for the one of said means for regulating.

28. An apparatus as set forth in claim 27, wherein each of said first and second means for regulating has a dead zone corresponding to a range of the degree of opening of the first and second means for regulating, respectively, in which-the flow-rate is substantially constant zero.

29. An apparatus as set forth in claim 28, wherein the dead zone is between a zero degree of opening of said valve and approximately a ten percent degree of opening of said valve.

30. An apparatus as set forth in claim 22, wherein said plurality of liquid transfer devices comprises a first plurality of transfer mechanisms and a second plurality of transfer devices, and said means for receiving comprises a first means for receiving the liquid from said first plurality of devices, and a second means for receiving the liquid from said second plurality of devices.

31. A device for mixing a plurality of liquids after cumulatively measuring the liquids, the device comprising:

(a) means for receiving respective amounts of each of said plurality of liquids;

(b) a plurality of liquid transfer mechanisms comprising;

(1) containing means for containing one liquid of said plurality of liquids;

(2) means for defining flow paths between each of said means for containing and said means for receiving;

(3) means for regulating flow-rate of the liquid through said flow path, said regulating means being disposed between said means for containing and said means for receiving;

(c) means for obtaining an actual measured value corresponding to an amount of liquid received by said means for receiving; and

(d) a control mechanism including;

(1) means for determining an opening degree of each means for regulating said degree of opening corresponding to the flow-rate of the liquid through said means for regulating, the determination being based on the actual measured value of liquid in said means for receiving and a set value; and

(2) means for controlling the amount of opening of each said means for regulating in response to the determination of the amount of opening, wherein said device further comprises means for mixing the received liquid.

32. A device for mixing as set forth in claim 31, wherein said plurality of liquid transfer mechanisms comprises a first plurality of mechanisms and a second plurality of mechanisms, and said means for receiving comprises a first means for receiving the liquid from said first plurality of mechanisms and a second means for receiving the liquid from said second plurality of mechanisms.

33. A device for mixing as set forth in claim 32, wherein said means for mixing comprises a tank for receiving the liquid from said first and second means for receiving, and each of said first and second means for receiving includes means for connecting with said means for mixing for transferring the liquid in the connected one of said first and second means for receiving to said means for mixing.

34. A device for mixing as set forth in claim 33, further comprising means for moving each of said first and second means for receiving, and means for moving said means for mixing.

35. A device for mixing as set forth in claim 31, wherein said means for mixing is mounted on said means for receiving.