Folding corrugated board carton

• US 4,874,125 A
• Filed: 09/12/1988
• Issued: 10/17/1989
• Est. Priority Date: 09/12/1988
• Status: Expired due to Term

• Current Assignee: Calpac, Inc. (Advance Auto Parts Incorporated)
• Original Assignee: Calpac, Inc. (Advance Auto Parts Incorporated)
• Inventors: Bates, Howard M.
• Primary Examiner(s): ELKINS, GARY E
• Application Number:
  US07/243,328
• Time in Patent Office: 400 Days
• Field of Search: 229/186, 229/189, 229/48 R, 229/48 SA, 229/48 SB, 229/48 SC, 229/915, 229/918, 229/919, 229/DIG. 2, 229/DIG. 11, 229/132, 206/626
• US Class Current: 229/132
• CPC Class Codes: B65D 5/443 Integral reinforcements, e.g. folds, flaps double walls B65D5/02
• CPC Class Codes: Y10S 229/918 Corner construction
• CPC Class Codes: Y10S 229/939 Container made of corrugated paper or corrugated paperboard

Abstract

A folding carton formed from a one-piece blank of corrugated board is provided with vertically extending corner gusset elements which impart substantially increased vertical crush strength thereto.

Claims

1. A rigid folding carton suitable for the shipping of goods and their point-of-purchase display which is formed from a one-piece blank of corrugated board, which blank comprises:

a) at least three closure-forming wall panels each possessing a length dimension and each possessing an identical height dimension, the exterior surface of each wall panel being continuously flat for substantially its full expanse, the first and last of said wall panels in the series each terminating in a foldable extension panel which is substantially coextensive with the height of the panel, each wall panel being joined to a successive wall panel in the series through a foldable bridging panel which is substantially coextensive with the height of the thus-joined wall panels; and

,

b) at least one closure flap hingedly connected to the top or bottom of one of said wall panels, the exterior surface of the closure flap being continuously flat for substantially its full expanse,

such that in the assembled condition of the carton, the foldable extension panel of the first wall panel is folded 180° and

joined to the wall panel of which it is an extension, the foldable extension panel of the second wall panel is folded at an angle which is equal to 360°

divided by the number of wall panels and as folded, is joined to the free surface of the folded extension panel of the first wall panel to form an internal vertical corner gusset element which is substantially coextensive with the height of the wall panels and each bridging panel joining successive wall panels is folded into subpanels which are joined to each other and to a portion of an adjacent wall panel to provide another internal vertical corner gusset element which is substantially coextensive with the height of the wall panels, the total number of said internal corner gusset elements being equal to the total number of wall panels, said internal vertical corner gusset elements imparting substantially increased vertical crush strength to said carton compared to a carton of the same dimensions and same grade corrugated board lacking vertical corner gusset elements.

2. The carton of claim 1 possessing at least four wall panels, a closure flap hingedly connected to the top of at least one wall panel and substantially coextensive with the length of such wall panel and a closure flap hingedly connected to the bottom of at least one wall panel and substantially coextensive with the length of such wall panel.

3. The carton of claim 1 possessing four wall panels, a closure flap hingedly connected to the top of each wall panel and substantially coextensive with the length thereof and a closure flap hingedly connected to the bottom of each wall panel and substantially coextensive with the length thereof, the closure flaps connected to the tops of the wall panels and the flaps connected to the bottoms of the wall panels forming, respectively, top and bottom carton closures.

4. The carton of claim 1 possessing double corner gusset elements.

5. The carton of claim 2 possessing double corner gusset elements.

6. The carton of claim 3 possessing double corner gusset elements.

7. The carton of claim 1 in which at least one wall panel possesses a removable section which on removal exposes the contents of the carton.

8. The carton of claim 2 in which at least one wall panel possesses a removable section which on removal exposes the contents of the carton.

9. The carton of claim 3 in which at least one wall panel possesses a removable section which on removal exposes the contents of the carton.

10. The carton of claim 4 in which at least one wall panel possesses a removable section which on removal exposes the contents of the carton.