Dynamic state-of-charge indicator for a battery and method thereof

• US 4,876,513 A
• Filed: 12/05/1988
• Issued: 10/24/1989
• Est. Priority Date: 12/05/1988
• Status: Expired due to Term

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Globe-Union Inc.
• Inventors: Brilmyer, George H., Tiedemann, William H.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Miele, Anthony L.
• Application Number:
  US07/279,213
• Time in Patent Office: 323 Days
• Field of Search: 324/427, 324/426, 324/430, 340/636, 320/48
• US Class Current: 324/427
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A dynamic state-of-charge indicator for a storage battery characterized by a discharge curve relating available energy of the battery to a contemporaneous voltage over a range of voltage boundaries having predetermined end points corresponding to fully charged and effectively discharged for one charge cycle. The indicator includes a microprocessor for storing predetermined relationships between the contemporaneous voltage and the state-of-charge of the battery. A voltage sensor and a current sensor are connected to monitor battery voltage and current flow, respectively, and to provide corresponding voltage and current signals to the microprocessor. The microprocessor periodically computes the internal resistance of the battery, the average voltage and current for a predetermined discharge time period and a corrected voltage as a total of internal resistance voltage loss and average voltage with the state-of-charge being determined as a function of the corrected battery voltage.

Claims

1. A dynamic state of charge indicator for a storage battery characterized by a discharge curve relating available energy of said battery to a contemporaneous voltage over a range of voltage boundaries having predetermined end points corresponding to fully charged and effectively discharged for one charge cycle, said indicator comprising:

(a) microprocessor means for storing predetermined relationships between the contemporaneous voltage and the state of charge of the battery;

(b) voltage sensor means for monitoring battery voltage and providing a battery voltage signal to said microprocessor means;

(c) current sensor means for monitoring current flow through said battery and providing a battery current signal to said microprocessor means;

(d) said microprocessor means computing;

(1) the internal resistance of said battery;

(2) the average voltage and current for a net discharge time period;

(3) the corrected voltage as a total of internal resistance voltage loss and average voltage; and

(4) the state of charge as a function of the corrected battery voltage; and

(e) means for displaying the state of charge

2. A method for determining the dynamic state of charge of a storage battery into and out of which current flows, said battery being characterized by a discharge curve relating available energy of the battery to a contemporaneous voltage over a range of voltage boundaries having predetermined end points corresponding to fully charged and effectively discharged for one charge cycle, said method comprising steps of:

(a) monitoring the current and voltage across the battery;

(b) determining the internal resistance of the battery from the monitored current and voltage;

(c) calculating the average voltage and current periodically over determined time period;

(d) correcting the average voltage to include the internal resistance voltage loss;

(e) generating a corrected voltage signal;

(f) applying the corrected voltage signal to the discharge curve to determine the state of charge of the battery; and

(g) generating an output signal indicating the state of charge of the battery.

3. The method according to claim 2 wherein said determining step includes the steps of sensing current surges and voltage drops of the monitored current and voltage and calculating the internal resistance of the battery from the sensed current surges and voltage drops.

4. The method according to claim 2 wherein said determining step includes the steps of applying an AC current and measuring the corresponding AC voltage across the battery and calculating the internal resistance from the AC current and voltage.

5. The method according to claim 2, 3 or 4 including the steps of monitoring the amphours out of the battery, monitoring the amphours into the battery and calculating the amphours state of charge of the battery from monitored amphours in and out of the battery and the dynamic state of charge.

6. A method for determining the dynamic state of charge of a storage battery in an automotive vehicle connected to a alternator, comprising the steps of:

(a) monitoring the current and voltage across the battery;

(b) calculating the average current and voltage over a predetermined period of time;

(c) calculating the internal resistance of the battery from the monitored current and voltage;

(d) determining the internal resistance voltage loss from the calculated average current and the internal resistance;

(e) correcting the average voltage calculation to include the internal resistance voltage loss;

(f) calculating the corrected voltage by combining the average voltage with the internal resistance voltage loss; and

(g) determining the state of charge as a function of corrected voltage, said determining step being carried out in accordance with predetermined relationship between average current, average voltage and internal resistance of the battery.

7. The method according to claim 6 wherein the step of calculating the internal resistance of the battery includes the steps of monitoring the chopped DC current of the alternator and the corresponding AC voltage ripple across the battery.

8. A method for monitoring the state of charge of a battery operating in a discharge mode comprising the steps of:

(a) continuously monitoring the voltage of the battery;

(b) continuously monitoring the current of the battery;

(c) periodically computing the internal resistance of the battery from the monitored current and voltage;

(d) computing the average voltage and average current for predetermined time periods;

(e) correcting the average voltage for the predetermined time period by adding the internal resistance voltage loss to the average voltage;

(f) determining the state of charge of the battery from the computed corrected voltage; and

(i) said determining step being carried out in accordance with predetermined relationships between corrected voltage and remaining state of charge.

9. The method according to claim 8 wherein said determining step includes the steps of sensing current surges in the monitored current, sensing voltage drops in the monitored voltage and calculating the internal resistance from the sensed current surges and voltage drops.

10. The method according to claim 8 wherein said determining steps includes the steps of applying an AC current across the battery and calculating the internal resistance from the measured AC voltage.