Process for plasma depositing silicon nitride and silicon dioxide films onto a substrate
First Claim
1. A plasma CVD process for forming silicon nitride film having a refractive index from about 2.0±
- 0.2 or silicon dioxide film having a refractive index from about 1.46±
0.2 a substrate comprising the steps of;
(a) introducing di-tert-butylsilane and at least one other reactant gas capable of reacting with said di-tert-butylsilane to form either silicon nitride or silicon dioxide into a CVD reaction zone containing said substrate on which either a silicon nitride or silicon dioxide film is to be formed;
(b) maintaining the temperature of said zone and said substrate from about 100°
C. to about 350°
C.;
(c) maintaining the pressure in said zone from about 0.1 to about 5 Torr; and
(d) passing said gas mixture into contact with said substrate while exciting said gas mixture with a plasma for a period of time sufficient to form a silicon from about 2.0 ±
0.2 or silicon dioxide film having a refractive index from about 1.46 ±
0.2 on said nitride film having a refractive index substrate, wherein said plasma is excited by a RF power at about 10 to 500 Watts.
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Abstract
A plasma CVD process for forming silicon nitride-type or silicon dioxide-type films onto a substrate comprising the steps of:
(a) introducing di-tert-butylsilane and at least one other reactant gas into a CVD reaction zone containing said substrate on which either a silicon nitride-type or silicon dioxide-type film is to be formed;
(b) maintaining the temperature of said zone and said substrate from about 100° C. to about 350° C.;
(c) maintaining the pressure in said zone from about 0.1 to about 5 Torr; and
(d) passing said gas mixture into contact with said substrate while exciting said gas mixture with a plasma for a period of time sufficient to form a silicon nitride-type or silicon dioxide-type film on said substrate, wherein said plasma is excited by a RF power at about 10 to 500 Watts.
96 Citations
24 Claims
-
1. A plasma CVD process for forming silicon nitride film having a refractive index from about 2.0±
- 0.2 or silicon dioxide film having a refractive index from about 1.46±
0.2 a substrate comprising the steps of;(a) introducing di-tert-butylsilane and at least one other reactant gas capable of reacting with said di-tert-butylsilane to form either silicon nitride or silicon dioxide into a CVD reaction zone containing said substrate on which either a silicon nitride or silicon dioxide film is to be formed; (b) maintaining the temperature of said zone and said substrate from about 100°
C. to about 350°
C.;(c) maintaining the pressure in said zone from about 0.1 to about 5 Torr; and (d) passing said gas mixture into contact with said substrate while exciting said gas mixture with a plasma for a period of time sufficient to form a silicon from about 2.0 ±
0.2 or silicon dioxide film having a refractive index from about 1.46 ±
0.2 on said nitride film having a refractive index substrate, wherein said plasma is excited by a RF power at about 10 to 500 Watts. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 22)
- 0.2 or silicon dioxide film having a refractive index from about 1.46±
-
14. A plasma CVD process for forming silicon nitride film having a refractive index from about 2.0±
- 0.2 onto a substrate comprising the steps of;
(a) introducing di-tert-butylsilane and at least one other reactant gas capable of reacting with said di-tert-butylsilane to form silicon nitride into a CVD reaction zone containing said substrate on which said silicon nitride film is to be formed; (b) maintaining the temperature of said zone and said substrate from about 125°
C. to about 325°
C.;(c) maintaining the pressure in said zone in the range from about 0.2 to about 4 Torr.; and (d) maintaining said gas mixture into contact with said substrate while exciting said gas mixture with a plasma for a period of time sufficient to form a silicon nitride film thereon having a refractive index of about 2.0±
0.2, wherein said plasma is excited by a RF frequency of 50 KHz at about 100 to about 500 Watts or by a RF frequency of 13.56 MHz at about 10 to about 100 Watts. - View Dependent Claims (15, 16, 17, 23)
- 0.2 onto a substrate comprising the steps of;
-
18. A plasma CVD process for forming silicon dioxide film having a refractive index of about 1.46 ±
- 0.2 onto a substrate comprising the steps of;
(a) introducing di-tert-butylsilane and at least one other reactant gas capable of reacting with said di-tert-butylsilane to form silicon dioxide into a CVD reaction zone containing said substrate on which a silicon dioxide film is to be formed; (b) maintaining the temperature of said zone and said substrate from about 125°
C. to about 325°
C.;(c) maintaining the presence in said zone from about about 0.2 to about 4 Torr., and (d) passing said gases into contact with substrate while exciting said gas mixture with a plasma for a period of time sufficient to form a silicon dioxide film thereon having a refractive index of about 1.46±
0.2, wherein said plasma is excited by a RF frequency of 50 KHz at a power of about 100 to about 500 Watts or by a RF frequency of 13.56 MHz at a power of about 10 to about 100 Watts. - View Dependent Claims (19, 20, 21, 24)
- 0.2 onto a substrate comprising the steps of;
Specification