Evaporative air cooling apparatus

• US 4,879,075 A
• Filed: 09/13/1988
• Issued: 11/07/1989
• Est. Priority Date: 09/13/1988
• Status: Expired due to Fees

• Current Assignee: Robert A. Hinton
• Original Assignee: Robert A. Hinton
• Inventors: Hinton, Robert A.
• Primary Examiner(s): Miles, Tim
• Application Number:
  US07/243,622
• Time in Patent Office: 420 Days
• Field of Search: 98/30, 261/29, 261/103, 261/104, 261/27, 261/26, 261/30, 261/66
• US Class Current: 261/26
• CPC Class Codes: F24F 5/0035 using evaporation
• CPC Class Codes: Y02B 30/54 Free-cooling systems

Abstract

An evaporative cooler apparatus and method of operation are disclosed. The invention was conceived and developed to humidify and cool the attic space between the roof and the ceiling of man-made buildings or other structures. The apparatus is comprised of an induced draft fan assembly which blows air through an evaporation bundle comprised of one or more concentric cylinders of fibrous evaporation pads. The most advantageous embodiments of the invention and optimum parameters of operation result in reduced costs for installation, for evaporation water, for electrical power, and for service and maintenance as compared with devices of the prior art.

Claims

1. An evaporative cooler apparatus comprising in combination:

a. An induced draft fan, mounted within the attic of a building or structure to facilitate intake of outside, ambient air through a screened intake vent;

b. An adapter section which receives air from the fan, and provides conduit for the air into the evaporation bundle; and

receives excess evaporation water from the evaporation bundle, and provides conduit for said water into a water drain pipe or conduit;

c. An evaporator bundle comprised of concentric elements such as cylinders of fibrous pad media within a containment shell;

d. A means for suspension or support of said evaporation apparatus in an inclined position within the attic space of said structure to provide natural capillary and gravity flow of evaporation water from the higher end of said evaporation bundle to the lower end of said evaporation bundle;

e. A conduit and flow control system to supply evaporation water to said evaporation bundle;

said flow control system including trickle irrigation nozzles which are affixed to the top surface of each evaporation element said irrigation nozzles spaced to provide even distribution of evaporation water throughout the evaporation pads by the action of gravity and capillary flow of said evaporation water;

f. Annular spacers to support the evaporation elements within the containment shell of the evaporation bundle in an array to facilitate equalized air velocity in all annular spaces between the evaporation elements, and facilitating flow of air with minimum resistance;

g. A supporting means, such as a restraining bar, to prevent telescoping movement of the elements of the evaporation bundle.

2. The improvement of claim 1, further comprising:

a. An evaporation bundle with element cross-sections comprised of oval, rectangular, on other convenient geometric shapes;

b. An automatic on/of controller with cycle responsive to a thermostatically actuated switch within the attic space of the building or structure;

said switch admitting electrical power to the motor of said fan, and actuating a control valve to admit water to said evaporation bundle;

c. A material for the evaporation pads comprised of hydrophilic substance with long, fibrous nap to create a large water to air evaporation interfacial area;

d. A bundle of evaporation elements with major cross-section dimension substantially greater than 10 inches to increase the evaporation surface area;

e. A bundle of evaporation elements with axial length substantially greater than 48 inches to increase the evaporation surface area;

f. An induced draft fan with capacity greater than 600 cubic feet per minute to achieve a greater rate of air flow through said evaporation bundle and through said attic space of said building.

3. The improvement of claim 1, further comprising modification of natural convection apertures in said attic space of said structure to achieve a once-through forced draft flow of cooled, humidified air to achieve greater thermodynamic cooling efficiency;

said modification comprising;

a. a mechanical means such as duct tape to seal the vents under the eves of the roof overhang;

b. a mechanical air intake in the roof position of said building structure most nearly up-wind with respect to prevailing natural summer wind direction;

c. a mechanical means such as plastic tarpaulin to close attic ventilation ports, excepting one exhaust vent most remotely located in the attic extremity with respect to the fresh air intake vent.