Injection device

• US 4,883,472 A
• Filed: 07/31/1987
• Issued: 11/28/1989
• Est. Priority Date: 11/08/1985
• Status: Expired due to Term

• Current Assignee: TecPharma Licensing AG (Ypsomed Holding AG)
• Original Assignee: Disetronic AG
• Inventors: Michel, Peter
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Lewis, Ralph
• Application Number:
  US07/080,561
• Time in Patent Office: 851 Days
• Field of Search: 604/187, 604/206, 604/207-209, 604/211, 604/218, 604/220, 604/224, 604/228, 604/229, 604/232, 222/386, 222/390, 222/391
• US Class Current: 604/208
• CPC Class Codes: A61M 2005/2407 from the rear
• CPC Class Codes: A61M 2005/2488 via rotation, e.g. threads or bayonet
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/31541 Means preventing setting of a dose beyond the amount remaining in the cartridge
• CPC Class Codes: A61M 5/31553 without axial movement of dose setting member
• CPC Class Codes: A61M 5/3158 performed by axially moving actuator operated by user, e.g. an injection button
• CPC Class Codes: A61M 5/31593 Multi-dose, i.e. individually set dose repeatedly administered from the same medicament reservoir

Abstract

An exchangeable prefilled syringe (4) is arranged in the front part (2) of the device. In the rear part (1), a gear mechanism (3) is arranged, the drive member of which is a driving sleeve (10) provided with a manipulating head (11), and the driven member of which is a threaded rod (12) mounted non-rotationally but longitudinally displaceably in the driving sleeve. The threaded rod (12) is seated in the female thread (22) of a gear element (20) which can be advanced, by exerting pressure on the manipulating head (11) in the axial longitudinal direction from a rest position into an end position against the force of a spring (26).

In the rest position of the gear element (20), the threaded rod (12), located at a distance from the plunger (5) of the prefilled syringe (4), is threaded, by rotating the manipulating head (11), through the female thread (22) of the gear element (20) in correspondence with a plunger path required for the amount of liquid to be respectively injected, without the threaded rod (12) abutting against the plunger (5) during this step. Thereafter, the needle (7) is inserted, and the gear element (20) is advanced, by exerting pressure on the manipulating head (11), from the rest position into the end position. During the advancing stroke (h), the threaded rod (12) abuts against the plunger (5) and advances the latter in correspondence with the preselected plunger path.

The device makes it possible to preselect an arbitrary amount of liquid by a corresponding rotation of the manipulating head (11) and to inject this amount of liquid, after insertion of the needle, by means of a single pressure exertion on the head (11).

Claims

1. A dispenser device for dispensing selectable amounts of liquid from an elongated cylindrical container (4) having a plunger (5) slidable forward therein from one end thereof for forcing liquid out of the container through an outlet in the opposite end of the container, comprising a drive mechanism (3) having an elongated rod member (12, 17), and a carrier element (20), and displacing means (10, 11, 26),

said carrier element (20) being displaceable forth and back in the advancing direction of the plunger (5),

said rod member (12, 17) connected to and carried by said carrier element (20) in such a way that it can be axially advanced with respect to the carrier element (20) in the advancing direction of the plunger (5) and is positively carried by the carrier element (20) in the forward as well as in the backward direction,

said displacing means (10, 11, 26) being connected on the one hand to advance the rod member (12, 17) with respect to the carrier element (20) and on the other hand to advance and retract the carrier element (20) together with the rod member (12, 17) carried thereby with respect to the container (4), the rod member (12, 17) being adapted to abut and force the plunger (5) forward during activation of said displacing means (10, 11, 26) for advancing the carrier element (20) together with the rod member (12, 17) with respect to the container (4),

housing means (1, 2), said cylindrical container (4) and said drive mechanism (3) connected in said housing means axially to each other, said displacing means (10, 11, 26) including a manually engageable element (11) extending from said housing means (1, 2), said rod member (12, 17) positioned to push the plunger (5) of the cylindrical container (4) forward and to move away from said plunger (5) leaving the latter in the forward pushed position,

said displacing means (10, 11) connected for axially displacing said carrier element (20) by a constant stroke (h) forth and back in the advancing direction of the plunger (5) from a rearward rest position in said housing means (FIG. 2;

FIG.

     9) to a forward position (FIG.

     3) axially toward the plunger (5), and back again into the rest position (FIG. 2;

FIG.

     9),

said rod member (12,

     17) on the one hand being axially advanceable by means of said displacing means (10,

     11) with respect to said carrier element (20) in the advancing direction of the plunger (5) by any selected distance in correspondence with the plunger path, required for the desired quantity of liquid to be dispensed from said cylindrical container (4), and on the other hand said rod member (12,

     17) being displaceable forth and back together with said carrier element (20) by said constant stroke (h) by said displacing means (10,

     11),

whereby said rod member (12,

     17) located at a distance from the plunger (5) in the rest position (FIG. 2;

FIG.

     9) of the carrier element (20) can be axially moved, by means of said displacing means (10,

     11), relative to the carrier element (20) remaining in the rest position (FIG. 2;

FIG.

     9), in the advancing direction by the selected axial distance without abutting against the plunger (5), and abuts during actuation and displacement (h) of the carrier element (20) from the rest position (FIG. 2;

FIG.

     9) into the forward position (FIG.

     3) against the plunger (5) at the moment, when the carrier element (20) has been axially displaced by the difference between the constant stroke (h) and the selected distance, when the displacement of the carrier element (20) is continued up to the forward position (FIG.

     3), and means (26) connected to move said carrier element (20) and rod member (12,

     17) away from the plunger (5) by the constant stroke (h) leaving the plunger (5) in the forward pushed position, while displacing the carrier element (20) back from the forward position (FIG.

     3) into the rest position (FIG. 2;

FIG.

     9).

2. Device according to claim 1, including a support element (30, 31, 30'"'"') in said housing positioned stationary relative to said one end of said container (4), a spring (26) having one end engaging said support element (30, 31, 30'"'"') and another end engaging said carrier element (20), said carrier element (20) being held by said spring (26) in the rest position and is displaceable into the forward position against the spring force.

3. Device according to claim 2, in which said displacing means comprises a drive sleeve (10), said manually engageable element comprising a manipulating head (11) connected on the drive sleeve at the end of the device facing away from the container (4), said rod member (12, 17) slidably received within the drive sleeve (10), the drive sleeve (10) coupled to said rod member (12, 17) and being rotatable by means of this head to rotate said rod member (12, 17) and thereby axially advance said rod member (12, 17) relative to said carrier element (20), and said drive sleeve (10) connected axially to said carrier element (20), said drive sleeve (10) axially moveable by axial movement of said head to move said rod member (12, 17) together with the carrier element (20) from the rest position into the forward position.

4. Device according to claim 3, in which said manipulating head (11) is mounted (40) nonrotationally but longitudinally displaceably on the drive sleeve (10), a second spring (43) connected between said head (11) and said drive sleeve (10), a part (40) of the drive sleeve (10) retaining said head (11) thereon against the force of said second spring (43) acting upon the head in opposition to the advancing direction;

and that the elasticity constant of the second spring (43) is larger than that of the first said spring (26) so that, when the manipulating head (11) is depressed, the latter is first advanced from the rest position into the forward position against the force of the first spring (26) together with the drive sleeve (10), the carrier element (20) and the rod member (12,

     17), and directly subsequently, while continuing the exertion of pressure on the manipulating head (11), the head is advanced with respect to the drive sleeve (10) against the force of the second spring (43), during which step the drive sleeve (10), the carrier element (20) and the rod member (12,

     17) remain in the forward position.

5. Device according to claim 3, in which said manually drivable mechanism (3) includes an automatic locking mechanism (51) connected to release the rotational movement of the drive sleeve (10, 11) in the direction of rotation wherein the rod member (12, 17) can be operated in the advancing direction toward the container (4), and blocks such rotational movement in the opposite direction of rotation.

6. Device according to claim 5, including a projection (27, 47) formed on the carrier element (20), said spring (26) clamped between said support element (30, 31, 30'"'"') and said projection (27, 47), the drive sleeve (10, 25'"'"') and the carrier element (20, 47) having a pair of mating annular surfaces (25'"'"', 49) pressed into mutual contact by the force of said spring (26), said pair of annular surfaces (25'"'"', 49) having mating sawtooth-like peripheral projections (51) constituting the locking mechanism.

7. A device according to claim 5, in which said container (4) is an exchangeable container, said spring (26) biasing said locking mechanism (51), said support element (30, 31, 30'"'"') axially supported on the container (4), whereby upon removal of the container (4) from said housing means (1, 2) the biasing force of said spring (26) being relieved so it no longer exerts a biasing force on the locking mechanism (51) and the drive sleeve (10, 11) can be rotated in said opposite direction of rotation normally blocked by said locking mechanism (51).

8. A device according to claim 5, in which said container (4) is an exchangeable container, said support element (30, 31, 30'"'"') in said housing means (1, 2) supported on the container, said spring (26) biasing said locking mechanism (51), said support element (30, 31, 30'"'"') upon removal of the container (4) slides forward in said housing means to a position whereby said spring (26) no longer exerts a biasing force on said locking mechanism (51), whereby the drive sleeve (10, 11) can be rotated in said opposite direction of rotation normally blocked by said locking mechanism (51).

9. Device according to claim 2, in which said displacing means (10, 11) includes a drive sleeve (10), said carrier element (20) is pressed axially against the drive sleeve (10, 25) by the force of the spring (26), and a stop (37;

49) on the housing means for the drive sleeve (10,

     25) determining the rest position of said carrier element (20).

10. Device according to claim 2, in which said displacing means (10, 11) comprises a rotatable drive sleeve (10, 11) and a stop mechanism (38) between said housing means and drive sleeve (10, 11), said stop mechanism operative to lock in place once or repeatedly during each full revolution of the drive sleeve (10, 11), said stop mechanism biased by said spring (26) whereby during manual rotation of the drive sleeve (10, 11) a noticeable stop resistance must in each case be overcome, and the amount of liquid to be respectively dispensed from said container can be determined in accordance with the number of stop positions to be overcome.

11. Device according to claim 9 or 10, in which the stop includes projections (38) and mating indentations (50) on the drive sleeve (10, 25;

10, 25'"'"') and on the carrier element (20, 23;

20,

     47) placed into mutual contact by the pressure of the spring (26).

12. Device according to claim 10, in which said container (4) is an exchangeable container (4), the spring (26) biasing the stop mechanism (38, 50) is supported on the support element (30, 31, 30'"'"') abutting said one end of said container (4) or on the container, whereby upon removal of the container (4) from said housing means (1, 2) the spring (26) no longer exerts any biasing force on the stop mechanism, so that the drive sleeve (10, 11) after removal of the container (4) can be rotated without overcoming a stop resistance.

13. A device according to claim 10, in which said container (4) is an exchangeable container, said support element (30, 31, 30'"'"') in said housing means (1, 2) supported on the container, said spring (26) biasing the stop mechanism (38, 50) supported on said support element (30), said support element (30) upon removal of the container (4) slides forward in the housing means to a position whereby said spring (26) no longer exerts any biasing force on said stop mechanism (38, 50), or exerts only a minor biasing force thereon, whereby the drive sleeve (10, 11) can be rotated without overcoming a stop resistance.

14. Device according to claim 1, in which said displacing means (10, 11) comprising a driving sleeve (10), and said manually engageable element (11) connected on one end of said driving sleeve (10), said driving sleeve (10) having a forward portion (10"'"'"') and rotatable manually directly by means of said manually engageable element (11), and the rod member is constituted by a threaded rod (12) which is slidably received within said driving sleeve (10) and coupled thereto to be longitudinally displaceable by the driving sleeve (10) and nonrotationally at least in the forward portion (10"'"'"') of the sleeve;

guide means (33, 34;

30'"'"') in said housing means, and said carrier element (20) having a thread portion (22) threadably engaging the threaded rod (12), and said carrier element (20) slidably engaging said guide means (33, 34;

30'"'"') thereby securing said carrier element against rotation.

15. Device according to claim 14, including a flange (45) at the end of said threaded rod (12) away from the plunger (5), said driving sleeve (10) having an inner wall, the inner wall of the driving sleeve (10) is designed only in the forward portion (10"'"'"') for the nonrotational mounting of the threaded rod (12) therein and is constructed, in the remaining part, with spacing to the flange (45);

and that the length of the threaded rod (12) and, respectively, the position of the flange (45) on the threaded rod (12) are dimensioned with respect to the length of the container (4) in such a way that the plunger (5) of the container can still be reliably advanced during the advance stroke (h) of the threaded rod (12), which latter has abutted with its flange (45) against the forward portion (10"'"'"') of the driving sleeve (10), without the plunger abutting against the opposite end of the container (4).

16. Device according to claim 14, characterized in that the carrier element (20) having a forward portion (21) which is at the front thereof in the direction toward said container (4) which includes the thread portion (22) engaging the threaded rod (12), and the carrier element (20) having a rearward part (23) that includes a threadless bore wherein the driving sleeve (10) is rotatably supported;

and that the driving sleeve (10) and the carrier element (20) are supported against each other (25, 23;

25'"'"',

     47).