Thermostat

• US 4,884,214 A
• Filed: 02/12/1987
• Issued: 11/28/1989
• Est. Priority Date: 02/12/1987
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Parker Electronics Inc.
• Inventors: Parker, Jeffery L., Parker, Edward
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Ramirez, Ellis B.
• Application Number:
  US07/013,868
• Time in Patent Office: 1,020 Days
• Field of Search: 165/14, 165/16, 165/22, 165/26, 165/27, 236/49, 236/1 C, 236/1 B, 364/505, 364/506, 364/557, 364/550, 364/551, 364/571, 364/143-145
• US Class Current: 700/278
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/49 ensuring correct operation, e.g. by trial operation or configuration checks
• CPC Class Codes: F24F 11/523 for displaying temperature data
• CPC Class Codes: F24F 11/54 using one central controller connected to several sub-controllers
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1917 using digital means

Abstract

A microcomputer-controlled thermostat for use in monitoring and controlling a single zone HVAC system which provides conditioned air to one or more zones. The thermostat can be programmed and used either as a monitor thermostat to control the HVAC unit alone and/or to control the HVAC unit and its damper in a multiple zone mode. The thermostat is also programmed as a slave thermostat in a master-slave relationship with a monitor thermostat. The microcomputer memory is supplemented with additional ROM containing control algorithms for use in system operation.

Claims

1. In a system for monitoring and controlling the condition of air in a zone within selectively determined operating limits using a single HVAC unit in which conditioned air passes into the zone via a damper, operated by control means, in a duct communicating with a zone, a thermostat for activating and deactivating the control means, said thermostat comprising:

first circuit means responsive to input signals for establishing the operating limits for the zone and providing a first digital word output signal representative of the operating limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means responsive to output signals from said first and second circuit means for providing third digital word output signals for operating the control means of the damper; and

programmable logic means for providing digital word input signals to said third circuit means for selectively controlling the operation of the control means of a damper by said third circuit means.

2. In the system as defined in claim 1, wherein said thermostat includes means for providing information to peripheral circuit means, the information including any digital word signal associated with said first, second, third circuit means and said programmable logic means.

3. In the system as defined in claim 1, wherein said thermostat includes indicating means for providing data indicative of the information in any digital word signal associated with said first, second, and third circuit means and said programmable logic means.

4. In a system defined in claim 1, wherein said third circuit means is selectively controlled by said programmable logic means for comparing a first digital word representative of the actual condition of a zone and a second digital word representative of the desired condition of a zone for determining the desired mode of operation of a damper.

5. In the system as defined in claim 1, said thermostat further comprises a first sensor located in the zone for providing an output signal representative of air temperature of the zone, said second circuit means including means responsive to said output signal from said first sensor for providing a second digital word output signal representative of the actual temperature in the zone.

6. In the system defined in claim 5, wherein said first circuit means includes means responsive to input signals for establishing the desired temperature in the zone and providing a first digital word output signal representative of the desired temperature therein.

7. In a system defined in claim 6, wherein said third circuit means is selectively controlled by said programmable logic means for comparing a first digital word representative of zone temperature and a second digital word representative of desired temperature in a zone for determining the demand for heating or cooling or no demand in the zone.

8. In the system defined in claim 7 said thermostat further comprising a second sensor located in the duct for determining the temperature therein and providing an output signal representative of the temperature in the duct, said second circuit means responsive to said output signal from said second sensor for providing a fourth digital word output signal representative of the duct temperature.

9. In the system defined in claim 8, wherein said second sensor is located on an ingress side of the damper in the duct.

10. In a system defined in claim 9 wherein said third circuit means is selectively controlled by said programmable logic means for comparing a first digital word representative of zone temperature and a fourth digital word representative of duct temperature for determining the desired mode of operation of the damper.

11. In a system defined in claim 10 wherein said thermostat includes means for receiving digital data indicating the operating status of the HVAC unit, said programmable logic means selectively controlling said third circuit means in response to said received digital data for operating the damper.

12. In the system defined in claim 11 wherein said programmable logic means selectively controls said third circuit means for operating the damper in the heating mode when duct temperature is greater than zone temperature and operating the damper in the cooling mode when duct temperature is less than zone temperature.

13. In the system defined in claim 12 wherein said programmable logic means selectively controls said third circuit means for operating the damper in the heating or cooling mode in response to received data indicating that the HVAC unit will be operated in the heating or cooling mode respectively.

14. In the system defined in claim 13, wherein said programmable logic means selectively controls said third circuit means for operating the damper in the heating or cooling or ventilation mode in response to a comparison of duct temperature, desired zone temperature, and actual zone temperature in response to received data indicating that the HVAC unit is deactivated.

15. In the system defined in claim 14, wherein said programmable logic means selectively controls the third circuit means for operating the damper in the ventilation mode when there is no demand for heating or cooling in the zone or a demand different from that derived from a comparison between actual zone temperature and duct temperature, the latter being within predetermined limits established by said programmable logic means.

16. In the system as defined in claim 15, wherein said thermostat includes indicating means for providing data indicative of the information in any digital word signal associated with said first, second, and third circuit means and said programmable logic means.

17. In a system for monitoring and controlling the condition of air in a plurality of zones within selectively determined operating limits using a single HVAC unit operated by a control means in which conditioned air passes into each zone via a damper, operated by control means, in a duct communicating with a zone, a thermostat for activating and deactivating the control means, said thermostat comprising:

first circuit means responsive to input signals for establishing the operating limits for a zone and providing a first digital word output signal representative of the operating limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means responsive to output signals from said first and second circuit means for providing third digital word output signals for operating the control means of one damper and the control means of an HVAC unit; and

programmable logic means for providing digital word input signals to said third circuit means for selectively controlling the operation of the control means of a damper and the control means of the HVAC unit by said third circuit means.

18. In the system as defined in claim 17, wherein said thermostat includes indicating means for providing data indicative of the information in any digital word signal associated with said first, second, and third circuit means and said programmable logic means.

19. In the system as defined in claim 17, said thermostat further comprises a first sensor located in the zone for providing an output signal representative of the actual temperature of the zone, said second circuit means including means responsive to said output signal from said first sensor for providing a second digital word output signal representative of the actual temperature in a zone.

20. In the system defined in claim 19, wherein said first circuit means includes means responsive to input signals for establishing the desired temperature in the zone and providing a first digital word output signal representative of the desired temperature therein.

21. In a system defined in claim 20, wherein said third circuit means is selectively controlled by said programmable logic means for comparing a first digital word representative of zone temperature and a second digital word representative of desired temperature in a zone for determining the demand for heating or cooling or no demand in a zone.

22. In the system defined in claim 21, said thermostat further comprising a second sensor located in the duct for determining the temperature therein and providing an output signal representative of the temperature in the duct, said second circuit means responsive to said output signal from said second sensor for providing a fourth digital word output signal representative of the duct temperature.

23. In the system defined in claim 22, wherein said second sensor is located on an ingress side of the damper in the duct.

24. In a system defined in claim 23, wherein said third circuit means is selectively controlled by said programmable logic means for comparing a first digital word representative of zone temperature and a fourth digital word representative of duct temperature for determining the desired mode of operation of the damper.

25. In a system defined in claim 24 wherein said programmable logic means selectively controls said third circuit means for providing a first output signal representative of the desired mode of operation of the HVAC unit when sufficient demand for heating or cooling exists in the zone.

26. In a system defined in claim 25 wherein said programmable logic means selectively controls said third circuit means for operating the damper in the heating or cooling mode that is coincident with the desired mode of operation of the HVAC unit.

27. In a system defined in claim 26 wherein said programmable logic means selectively controls said third circuit means for operating the HVAC unit in the heating or cooling mode respectively and deactivating the HVAC unit when sufficient demand for heating or cooling no longer exists in the zone.

28. In the system defined in claim 27, wherein said programmable logic means selectively controls said third circuit means for operating the damper in the heating or cooling or ventilation mode in response to a comparison of duct temperature, desired zone temperature, and actual zone temperature when the HVAC unit is deactivated.

29. In the system defined in claim 28 wherein said programmable logic means selectively controls the third circuit means for operating the damper in the ventilation mode when there is no demand for heating or cooling in the zone or a demand different from that derived from a comparison between actual zone temperature and duct temperature is within predetermined limits established by said programmable logic means.

30. In the system as defined in claim 29 wherein said thermostat includes means for providing information to peripheral circuit means, the information including any digital word signal associated with said first, second, third circuit means and said programmable logic means.

31. In the system as defined in claim 29, wherein said thermostat includes indicating means for providing data indicative of the information in any digital word signal associated with said first, second, and third circuit means and said programmable logic means.

32. In a system defined in claim 31, wherein said third circuit means is selectively controlled by said programmable logic means comparing a first digital word representative of zone temperature and a fourth digital word representative of duct temperature for determining the desired mode or operation of an HVAC unit.

33. In a system defined in claim 32, wherein said thermostat includes means for deriving digital data indicating the operating status of the HVAC unit, said programmable logic means selectively controlling said third circuit means in response to said derived digital data for operating the HVAC unit.

34. In a system for monitoring and controlling the condition of the air in a zone within operating limits using a single zone HVAC unit in which conditioned air passes into the zone via a damper in a duct communicating with a zone, a thermostat for activating and deactivating the control means, said thermostat comprising:

first circuit means responsive to input signals for establishing the operating limits for the zone and providing first digital word output signals representative of the operating limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means adapted to be coupled to a peripheral circuit means for receiving data from a peripheral circuit means and for providing a third digital word output signal representative of the information contained in such data;

fourth circuit means responsive to output signals from said first, second and third circuit means for providing fourth digital word output signals for operating the control means of a damper; and

programmable logic means operatively coupled to said fourth circuit means for selectively modifying the response of said fourth circuit means to the output signal of said first circuit means for selectively controlling the changing of the operating limits.

35. In the system as in claim 34, wherein said programmable logic means selectively enables and disables the responsiveness of said fourth circuit means to changes in output signals of said first circuit means, when said changes reflect a desired temperature in the zone, in response to signals received by said fourth circuit means from said third circuit means.

36. In the system as in claim 35, wherein said programmable logic means modifies the response of said fourth circuit means to said output signals of said first circuit means representative of desired temperature in response to an input signal representative of real time data from a peripheral circuit means received by said fourth circuit means from said third circuit means.

37. In the system as defined in claim 36, wherein said thermostat includes indicating means coupled to said first, second, third and fourth circuit means for providing data indicative of the information in their respective input and output signals.

38. In a system for monitoring and controlling the condition of the air in a zone within operating limits using a single zone HVAC unit in which conditioned air passes into the zone via a damper operated by a control means in a duct communicating with the zone, a thermostat for activating and deactivating the control, said thermostat comprising:

first circuit means responsive to input signals for establishing first operating limits for the zone and providing first digital word output signals representative of the operating limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means adapted to be coupled to a peripheral circuit means for receiving data from a peripheral circuit means and for providing a third digital word output signal representative of the information contained in such data;

fourth circuit means responsive to output signals from said first, second, and third circuit means for providing fourth digital word output signals for operating the control means of a damper; and

programmable logic means operatively coupled to said fourth circuit means for selectively providing second operating limits for a zone to said fourth circuit means.

39. In a system as in claim 38 wherein said programmable logic means provides to said fourth circuit means said second operating limits including the heating set-up and/or cooling set-back temperature ranges for a time period when a zone is not occupied.

40. In a system as in claim 39 wherein said programmable logic means is selectively programmed via said first circuit means to vary said heating set-up and/or cooling set-back temperature setpoints to any desired value within said temperature ranges.

41. In a system for monitoring and controlling the condition of the air in a zone within operating limits using a single zone HVAC unit in which conditioned air passes into the zone via a damper, operated by a control means, in a duct communicating with the zone, a thermostat for activating and deactivating the control means, said thermostat comprising:

first circuit means responsive to input signals for establishing said operating limits for the zone and providing first digital word output signals representative of said limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means responsive to output signals for providing third digital word output signals for operating the control means of a damper; and

programmable logic means operatively coupled to said second circuit means for selectively modifying the said second digital word output signal for calibration of said signals representative of the condition of the air in a zone.

42. In the system as in claim 41 wherein said thermostat further includes a first temperature sensor for sensing the zone temperature and providing an output signal representative of actual temperature of the zone, said second circuit means including means responsive to said output signal from said first sensor for providing a second digital word output signal representative of the actual temperature in the zone.

43. In the system as in claim 42 wherein the programmable logic means selectively varies the second digital word output signal to indicate the zone temperature actually registered on an accurate thermometer in the zone employed by a installer of said thermostat.

44. In the system as in claim 43 wherein said second circuit means includes selectively adjustable logic means for providing a digital word output signal that is representative of the actual temperature in the zone in degrees Celsius and degrees Fahrenheit.

45. A method of controlling the setpoints of a thermostat used in a system for the controlling and monitoring the condition of air in a zone in which said thermostat include means for enabling and disabling the setpoint change function comprising the sequential steps of:

a. selectively enabling the setpoint change function;

b. establishing the setpoints of the thermostat;

c. locking the setpoint so established; and

d. selectively disabling the setpoint change function.

46. The method in accord with claim 45 comprising the step of:

e. selectively enabling the setpoint change function regardless of whether the setpoint change function was disabled in step c.

47. A method of calibrating a thermostat which uses a digital signal representative of the condition of air in a zone, comprising the steps of:

a. determining the actual condition of air in said zone;

b. monitoring said digital signal; and

c. selectively altering said digital signal until said signal is representative of the actual condition of the air in said zone.

48. The method in accord with claim 47 wherein the condition of air in a zone is representative of temperature.

49. A method of calibrating a thermostat which uses a digital signal representative of the condition of air entering a zone, comprising the steps of:

a. determining the actual condition of air entering said zone;

b. monitoring said digital signal; and

c. selectively altering the digital signal until said signal is representative of the actual condition of air entering a zone.

50. The method in accord with claim 49 wherein the condition of air in a zone is representative of temperature.

51. A method of controlling setpoints of a programmable thermostat having a microprocessor and a memory used in a system for the control and monitoring the condition of air in a zone comprising the steps of:

a. entering the setpoints of the thermostat in the memory of the thermostat;

b. programming the microprocessor of the thermostat to disable the setpoint change function in response to a first input signal; and

c. programming the microprocessor of the thermostat to enable the setpoint change function in response to a second input signal notwithstanding a first input signal which otherwise disables changing the setpoint function.

52. The method in accord with claim 51 wherein the condition of air in a zone is representative of temperature.

53. A method for calibration of a digital temperature signal derived from an analog/digital converter which receives an input signal from an analog temperature sensor and which supplies an output signal to a microprocessor having memory and an input from a logic circuit comprising the steps of:

a. determining the actual temperature by an accurate thermometer at the location of the analog temperature sensor;

b. monitoring the output of the analog/digital converter;

c. selectively manipulating the memory using the digital output of a logic circuit to alter the bits in the digital output signal of the microprocessor until said output signal is representative of the actual temperature at said location.

54. A method of controlling setpoints of a programmable thermostat having a microprocessor and a memory used in a system for the control and monitoring the condition of air in a zone comprising the steps of:

a. entering the setpoints of the thermostat in the memory of the thermostat in the form of a first digital word;

b. programming the microprocessor of the thermostat to lock the setpoint change function in response to a first input signal wherein said first input signal is in the form of a second digital word; and

c. programming the microprocessor of the thermostat to override the lock of the setpoint change function in response to a second input signal corresponding to a third digital word.

55. In a system for monitoring and controlling the condition of air within a zone within selectively determined operating limits using a single HVAC unit, operated by a control means, in which conditioned air passes into the zone via a duct communicating with each zone, a thermostat for controlling the control means of the HVAC unit, said thermostat comprising:

first circuit means responsive to input signals for establishing the operating limits for the zone and providing a first digital word output signal representative of the operating limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means responsive to output signals from said first and second circuit means for providing third digital word output signals for operating the control means of the HVAC unit; and

programmable logic means for providing digital word input signals to said third circuit means for selectively controlling the operation of the control means of an HVAC unit by said third circuit means.

56. In the system as defined in claim 55 said thermostat further comprises a first sensor located in the zone for providing an output signal representative of the actual temperature of the zone, said second circuit means including means responsive to said output signal from said first sensor for providing a second digital word output signal representative of the actual temperature in the zone.

57. In the system defined in claim 56 wherein said first circuit means includes means responsive to input signals for establishing the desired temperature in the zone and providing a first digital word output signal representative of the desired temperature therein.

58. In a system defined in claim 57 wherein said third circuit means is selectively controlled by said programmable logic means for comparing a first digital word representative of zone temperature and a second digital word representative of desired temperature in a zone for determining the demand for heating or cooling or no demand in the zone.

59. In the system defined in claim 58 said thermostat further comprising a second sensor located in the duct for determining the temperature therein and providing an output signal representative of the temperature in the duct, said second circuit means responsive to said output signal from said second sensor for providing a fourth digital word output signal representative of the duct temperature.

60. In a system defined in claim 59 wherein said third circuit means is selectively controlled by said programmable logic means for comparing a first digital word representative of zone temperature and a fourth digital word representative of duct temperature for determining the desired mode or operation of an HVAC unit.

61. In a system defined in claim 60 wherein said programmable logic means selectively controls said third circuit means for operating the HVAC unit in the heating or cooling mode when sufficient demand for heating or cooling exists in the zone and deactivating the HVAC unit when sufficient demand for heating or cooling no longer exists in the zone.

62. In the system as defined in claim 55 wherein said thermostat includes indicating means for providing data indicative of the information in any digital word signal associated with said first, second, and third circuit means and said programmable logic means.

63. In a system for monitoring and controlling the condition of the air in a zone within operating limits using a single zone HVAC unit operated by control means, in which conditioned air passes into the zone via a damper in a duct communicating with the zone, a thermostat for controlling the operation of a control means of the HVAC unit, said thermostat comprising:

first circuit means responsive to input signals for establishing the operating limits for the zone and providing first digital word output signals representative of the operating limits of said limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means adapted to be coupled to a peripheral circuit means for receiving data from a peripheral circuit means and for providing a third digital word output signal representative of the information contained in such data;

fourth circuit means responsive to output signals from said first, second and third circuit means for providing fourth digital word output signals for operating the control means of an HVAC unit;

programmable logic means operatively coupled to said fourth circuit means for selectively modifying the response of said fourth circuit means to the output signal of said first circuit means for selectively controlling the changing of said operating limits.

64. In the system as in claim 63 wherein said programmable logic means selectively enables and disables the responsiveness of said fourth circuit means to changes in output signals of said first circuit means, when said changes reflect a desired temperature in the zone, in response to signals received by said fourth circuit means from said third circuit means.

65. In the system as in claim 64 wherein said programmable logic means modifies the response of said fourth circuit means to said output signals of said first circuit means representative of desired temperature in response to an input signal representative of real time data from a peripheral circuit means received by said fourth circuit means from said third circuit means.

66. In the system as defined in claim 65 wherein said thermostat includes indicating means coupled to said first, second, third and fourth circuit means for providing data indicative of the information in their respective input and output signals.

67. In a system for monitoring and controlling the condition of the air in a zone within operating limits using a single zone HVAC unit operated by a control means, in which conditioned air passes into the zone via a damper in a duct communicating with the zone, a thermostat for activating and deactivating the control means of an HVAC unit, said thermostat comprising:

first circuit means responsive to input signals for establishing first operating limits for the zone and providing a first digital word output signal representative of the operating limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means adapted to be coupled to a peripheral circuit means for receiving data from a peripheral circuit means and for providing a third digital word output signal representative of the information contained in such data;

fourth circuit means responsive to output signals from said first, second, and third circuit means for providing fourth digital word output signals for operating a control means of an HVAC unit; and

programmable logic means operatively coupled to said fourth circuit means for selectively providing second operating limits for the zone to said fourth circuit means.

68. In a system as in claim 67 wherein said programmable logic means provides to the said fourth circuit means said second operating limits including the heating set-up and/or cooling set-back temperature ranges for time periods when said zone is not occupied.

69. In a system as in claim 68 wherein said programmable logic means is selectively programmed via said first circuit means to vary said heating set-up and/or cooling set-back temperature setpoints to any desired value within said temperature ranges.

70. In a system for monitoring and controlling the condition of air in a zone within selectively determined operating limits using a single HVAC unit operated by a control means in which air passes into the zone via a damper, operated by control means, in a duct communicating with each zone, a thermostat for activating or deactivating the control means of an HVAC unit, said thermostat comprising:

first circuit means responsive to input signals for establishing said operating limits for said zone and providing a first digital word output signal representative of the operating limits;

second circuit means responsive to input signals indicative of the actual condition of the air in the zone for providing a second digital word output signal representative of the condition of the air therein;

third circuit means responsive to output signals from said first and second circuit means for providing third digital word output signals for operating the control means of an HVAC unit; and

programmable logic means for providing digital word input signals to said third circuit means for selectively controlling the operation of an HVAC unit by said third circuit means.

71. In the system defined in claim 70 said thermostat further comprising a sensor located in a duct for determining the temperature therein, and providing an output signal representative of the temperature in the duct, said second circuit means responsive to said output signal from said second sensor for providing a fourth digital word output signal representative of the duct temperature.

72. In the system defined in claim 71 wherein said programmable logic means selectively controls said third circuit means for deactivating an HVAC unit when duct temperature exceeds predetermined operating limits.

73. In the system defined in claim 72 wherein said programmable logic means selectively controls said third circuit means for increasing the level of heating or cooling provided by an HVAC unit when duct temperature is not within predetermined operating limits established by said programmable logic means.