Resonant vibrating structure with electrically driven wire coil and vibration sensor

• US 4,887,032 A
• Filed: 05/02/1988
• Issued: 12/12/1989
• Est. Priority Date: 05/02/1988
• Status: Expired due to Fees

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Motor Company
• Inventors: Hetrick, Robert E.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Snow, Walter E.
• Application Number:
  US07/188,883
• Time in Patent Office: 589 Days
• Field of Search: 324/207, 324/208, 324/256, 324/257, 324/260, 324/261, 324/262, 310/318, 310/328, 310/330, 73/649, 73/654
• US Class Current: 324/207.16
• CPC Class Codes: G01B 7/023 for measuring distance between sensor and object G01B7/082 and G01B7/102 take precedence
• CPC Class Codes: G01B 7/14 for measuring distance or clearance between spaced objects or spaced apertures G01B7/30 takes precedence

Abstract

A vibration type sensor can make a noncontacting measurement of position or sense the passage of an object past a point. The sensor has a coil of wire placed on a vibrating structure. A power supply causes current to be passed through the coil at the resonant frequency of the vibrating structure. As an object with an attached magnet approaches the coil, a force is exerted on the current carrying coil thereby exciting the structure at its resonant vibrational frequency. A piezoelectric bimorph is attached to the structure so that it flexes with the structure producing an emf output proportional to the vibrational amplitude. As the object moves, the field strength at the coil, the amplitude of the vibration and the induced emf change. The latter quantity is used to sense the motion of the object. Alternatively, the magnet remains fixed with respect to the coil while a material of high magnetic permeability approaches the coil and magnet combination thereby perturbing the magnetic field and changing the induced emf. This method can be used to obtain a linear variation of sensor output with position or to enable the use of the device as a timing sensor.

Claims

1. A resonance vibrating structure including:

an adjacent external magnet;

wire coil means coupled to said vibrating structure;

electrical power supply means coupled to said coil means to pass electric current through said coil means at the resonance vibrational frequency of said structure;

said wire coil means being positioned on said structure so that when current having the resonance vibrational frequency is passed through said coil means in the presence of said external magnet, an electromagnetic force is exerted on said structure which causes said structure to vibrate at its resonance frequency;

a vibration sensing means positioned on the structure so that the vibration of said structure causes an electrically measurable output from said vibration sensing means proportional to the vibrational amplitude;

said coil means being appropriately sized and positioned with respect to said magnet so that the vibration induced output from said vibration sensing means varies in a predetermined desired manner as the magnetic field is perturbed so that the output can serve as a sensor of relative position between an object perturbing the magnetic field and said coil means;

feedback means coupled to said electrical power supply means and to said vibration sensing means for feedback control, said feedback means providing an output which controls the current through said coil means for exciting the vibration and keeping said resonance vibrating structure vibrating at its resonance frequency even though the resonance frequency may be changing with external ambient conditions such as temperature.

2. A resonance vibrating structure as recited in claim 1, further including:

a shield of high magnetic permeability attached to the object whose position is to be sensed, said shield being appropriately shaped and placed so that as the object moves, said shield distorts the magnetic field near said coil means and causes the amplitude of vibration and, correspondingly, the output of said vibration sensing means to vary in a desired manner, such as linearly, with the position of the object.

3. A resonance vibrating structure as recited in claim 1, wherein said coil means and said magnet are fixed and positioned with respect to each other so that the passage of an object of high magnetic permeability distorts the field at said coil means and thus varies the vibrational amplitude and, correspondingly, the output of said vibration sensing means thereby sensing the passage of the object.

4. A resonance vibrating structure as recited in claim 3, wherein said resonance vibrating structure includes:

a planar cantilever blade which vibrates in its first resonance cantilever mode;

said vibration sensing means includes a ceramic piezoelectric bimorph coupled to said cantilever blade which is caused to flex when an electromagnetic force moves said blade, thereby generating an emf which is used to sense the vibration of said blade; and

said coil means being attached to said blade in a substantially coplanar fashion so that a portion of said coil means is located at the base of said blade where there is reduced vibrational amplitude while another portion of said coil means is located at the extremity where the amplitude has its maximum value.

5. A resonance vibrating structure as recited in claim 4, wherein said coil means is fabricated of fine wire having a plurality of turns held together with an adhesive.

6. A resonance vibrating structure as recited in claim 4, wherein said wire coil means is planar and formed by a deposition of metal in combination with photolithographic techniques.

7. A resonance vibrating structure as recited in claim 6, wherein said blade is made of silicon and at least a portion of said feedback means is fabricated on said blade.

8. A resonance vibrating structure as recited in claim 7, further including a planar cantilever silicon blade coupled to said coil means, and said feedback means includes feedback control circuitry whose input is coupled to the output of said vibration sensing means and whose output controls the current passed through said coil means coupled to said blade, said feedback circuitry maintaining the current through said coil means at the resonant frequency of said blade even though this frequency may be changing due to external ambient conditions such as temperature.

9. A resonance vibrating structure as recited in claim 8, wherein said vibration sensing means is a thin layer of piezoelectric polymer attached in a coplanar fashion to said blade and provides a sensor output for use as an input signal for feedback control to maintain resonance conditions.

10. A resonance vibrating structure as recited in claim 8, wherein said vibration sensing means is a silicon piezoresistive element fabricated in said silicon blade itself and located so that vibration of said silicon blade strains said silicon piezoresistive element causing a change in its electrical resistance, and provides a sensor output for use as an input signal for feedback control to maintain resonance conditions.

11. A resonance vibrating structure includes:

an adjacent external magnet generating a magnetic field;

a wire coil means for carrying electrical current having a plurality of turns coupled so as to vibrate as part of said structure;

a diaphragm supporting said wire coil and driven into vibration when an electric current is passed through the coil at the resonance frequency of the diaphragm in the presence of a magnetic field due to an electromagnetic force between the current and the magnetic field and vibrating in its lowest resonance mode in which the only node of the vibration exists at the periphery of said diaphragm and an antinode exists near the geometrical center of said diaphragm;

said wire coil means being attached so that a portion of each turn exists in the regions of the antinode and node respectively;

a vibration sensing means positioned on said structure so that the vibration of said structure causes an electrically measurable output from said vibration sensing means proportional to the vibrational amplitude which increases linearly with the strength of the magnetic field at the position of the current carrying coil near the antinode of vibration;

said wire coil means being positioned with respect to the magnet so that the output from said vibration sensing means varies in a predetermined manner as the magnetic field at the site of the coil is changed due to the nearby motion of an appropriately constructed object thereby indicating the relative position between an object perturbing said magnetic field and said wire coil means.

12. A resonance vibrating structure as recited in claim 11, wherein said vibration sensing means has an induced change in an electrical parameter in response to a change in the magnitude of the magnetic field caused by a change in the relative position of said magnet which is attached to the object whose position relative to the coil is being sensed.

13. A resonance vibrating structure as recited in claim 11, wherein said vibration sensing means has an induced change in an electrical parameter in response a change in to the magnitude of the magnetic field caused by a change in the relative position of a separate highly permeable magnetic material whose position relative to the coil is to be sensed and whose motion causes changes of the magnetic field created by said magnet, whose position relative to the coil is fixed, said permeable magnetic material being spaced from said magnet.