Liquid level monitoring

• US 4,890,490 A
• Filed: 06/13/1988
• Issued: 01/02/1990
• Est. Priority Date: 07/06/1987
• Status: Expired due to Fees

• Current Assignee: AEA Technology PLC (AEA Technology Group PLC)
• Original Assignee: United Kingdom Atomic Energy Authority
• Inventors: Telford, David W.
• Primary Examiner(s): Shoap, Allan N.
• Assistant Examiner(s): Will, Thomas B.
• Application Number:
  US07/205,829
• Time in Patent Office: 568 Days
• Field of Search: 73/290 V, 340/621
• US Class Current: 73/290.00V
• CPC Class Codes: G01F 23/2961 for discrete levels G01F23/2962 - G01F23/2968 take precedence
• CPC Class Codes: G01F 23/2965 Measuring attenuation of transmitted waves

Abstract

Ultrasonic Lamb waves are launched into a thin-section metal plate (10) which extends generally vertically above the contents of a vessel. As long as the lower end (18) of the plate (10) is above the liquid level, the Lamb waves are reflected at the lower boundary to give a full amplitude return signal. If however the liquid level rises into contact with the plate, mode conversion occurs at the interface between the plate and the liquid resulting in a reduced amplitude return signal. The arrangement may be used as a limit switch or may be calibrated to enable the liquid level to be related to the strength of the return signal. In a more elaborate arrangement, the plate (10) is of stepped configuration so as to present a series of shoulders (20A, 20B) at different heights. Each shoulder gives rise to a respective return signal and analysis of the return signals allows the liquid level to be determined. The plate may be tens of meters in length and may be used as a level sensor in the primary vessel of a nuclear reactor. The transducer and associated electronics may therefore be located remotely from the liquid level (e.g. externally of the reactor vessel).

Claims

1. A method of monitoring liquid level within a containment vessel, comprising transmitting acoustic wave pulses from transducer means along a waveguide which extends beneath the upper surface of the body of contained liquid and which has at least one pulse-reflecting discontinuity for exposure to the liquid, and analysing the reflected pulse or pulses to detect any loss of acoustic energy as a result of immersion of said discontinuity or discontinuities in the liquid, said method being characterised in that the acoustic wave energy is in the form of Lamb waves injected into the waveguide, said transducer means is located wholly external to the vessel interior, and the waveguide passes through a sealed penetration in a wall of the vessel said analysing comprising using progressive reduction of the amplitude of the reflected pulse and selecting a mode of said waves having an energy distribution having less energy at the surface of the waveguide than at the center of the waveguide.

2. A method as claimed in claim 1 in which a single waveguide is provided having a series of discontinuities spaced at vertical intervals.

3. A containment vessel for liquids, incorporating apparatus for use in monitoring liquid level within the vessel, said apparatus comprising transducer means for producing acoustic wave pulses, at least one waveguide means coupled with the transducer and extending downwardly with respect to the vessel interior for contact, in use, with a body of liquid contained within the vessel, the waveguide means having at least one pulse-reflecting discontinuity for exposure to the liquid, and means for analysing the reflected pulse or pulses to detect any loss of acoustic energy as a result of immersion of said discontinuity or discontinuities in the liquid, characterised in that the position of acoustic coupling between the transducer means and the waveguide means is located wholly externally of the vessel interior, and the waveguide means passes through a sealed penetration or penetrations in a boundary of the vessel said means for analysing comprising means for using progressive reduction of the amplitude of the reflected pulse and selecting a mode of said waves having an energy distribution having less energy at the surface of the waveguide than at the center of the waveguide.

4. A vessel as claimed in claim 3 in which the waveguide means comrises a single waveguide structure having a plurality of pulse-reflecting discontinuities.

5. A vessel as claimed in claim 3 in which each waveguide is of stepped configuration to provide said pulse-reflecting discontinuities.

6. A vessel as claimed in claim 3 in which the analysing means is operable to relate the degree of reflected signal loss to the extent of waveguide immersion beneath the upper surface of the liquid.

7. A method of monitoring liquid level within a containment vessel, comprising transmitting acoustic wave pulses from transducer means along a waveguide which extends beneath the upper surface of the body of contained liquid and which has at least one pulse-reflecting discontinuity for exposure to the liquid, and analysing the reflected pulse or pulses to detect any loss of acoustic energy as a result of immersion of said discontinuity or discontinuities in the liquid, said method being characterised in that the acoustic wave energy is in the form of Lamb waves injected into the waveguide, said transducer means is located wholly external to the vessel interior, and the waveguide is constituted at least in part by a wall of the vessel, said analysing comprising using progressive reduction of the amplitude of the reflected pulse and selecting a mode of said waves having an energy distribution having less energy at the surface of the waveguide than at the center of the waveguide.

8. A containment vessel for liquids, incorporating apparatus for use in monitoring liquid level within the vessel, said apparatus comprising transducer means for producing acoustic wave pulses, at least one waveguide means coupled with the transducer and extending downwardly with respect to the vessel interior for contact, in use, with a body of liquid contained within the vessel, the waveguide means having at least one pulse-reflecting discontinuity for exposure to the liquid, and means for analysing the reflected pulse or pulses to detect any loss of acoustic energy as a result of immersion of said discontinuity or discontinuities in the liquid, characterised in that the position of acoustic coupling between the transducer means and the waveguide means is located wholly externally of the vessel interior, and the waveguide means is constituted at least in part by a wall or walls of the vessel, said means for analysing comprising means for using progressive reduction of the amplitude of the reflected pulse and selecting a mode of said waves having an energy distribution having less energy at the surface of the waveguide than at the center of the waveguide.