Self-healing parallel heating tape

• US 4,891,500 A
• Filed: 09/02/1988
• Issued: 01/02/1990
• Est. Priority Date: 09/05/1987
• Status: Expired due to Term

• Current Assignee: Frederick W. Bloore
• Original Assignee: Frederick W. Bloore
• Inventors: Bloore, Frederick W.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US07/239,902
• Time in Patent Office: 487 Days
• Field of Search: 219/504, 219/505, 219/212, 219/494, 219/483, 219/497, 219/501, 219/508, 219/509, 219/535, 219/549, 361/27, 361/29, 361/24, 361/93, 361/58, 361/106, 307/117
• US Class Current: 219/505
• CPC Class Codes: H02H 5/043 the temperature dependent resistor being disposed parallel to a heating wire, e.g. in a heating blanket
• CPC Class Codes: H02H 9/026 Current limitation using PTC resistors, i.e. resistors with a large positive temperature coefficient
• CPC Class Codes: H05B 3/56 Heating cables

Abstract

A parallel circuit heating tape (13) of the kind comprising two electrical power conductors (12,15) with low resistance relatively thin heating elements (16) between them which dissipate heat, the tape (13) comprising a temperature monitoring conductor (18,25) which extends alongside one of the power conductors (12,15), the temperature monitoring conductor (18,25) being separated from the one power conductor (18,25) by a substance (23,28) which insulates the two conductors (12,18; 15,25) from one another when the temperature is below a specified temperature or temperature within a transition temperature range, and provides a current path from one conductor (12,14) to the other (18,25) when the temperature is above the specified temperature or temperature within the transition temperature range.

Claims

1. A parallel heating tape, comprising:

(a) two electrical power conductors extending generally alongside but spaced apart from one another;

(b) a plurality of heating elements extending between and being electrically connected to each of the two power conductors along the length of tape;

(c) the heating elements each being thinner and of higher resistance than the power conductors and providing a current path from one of the power conductors to the other whereby the heating elements dissipate heat;

(d) a temperature monitoring conductor extending alongside one of the power conductors but being separated from the respective power conductor by a substance which electrically insulates the temperature monitoring conductor from the power conductor when the temperature is below one of the specified temperatures and a temperature within a transition temperature range; and

(e) the substance providing a current path between the power conductor and the temperature monitoring conductor when the temperature is above the respective one of the specified temperature and a temperature within the transition temperature range, and the substance again insulating the power conductor from the temperature monitoring conductor when the temperature falls below the respective specified temperature or a temperature within the transition temperature range.

2. A heating tape according to claim 1 wherein the substance which separates the two conductors again provides insulation between the temperature monitoring conductor and the power conductor when the temperature falls below the specified temperature or temperature within the transition temperature range.

3. A heating tape according to claim 1 wherein the substance comprises a salt which is an electrical insulator below a temperature within a transition temperature range, and is a conductor when above the temperature within the specified transition temperature range, the temperature within the transition temperature range being the melting point of the substance.

4. A heating tape according to claim 1 wherein the substance is selected from a group consisting of an organic polymer, a seeded polymer , and a chemical compound.

5. A tape according to claim 4 wherein the substance comprises a doped negative temperature coefficient polymeric insulator.

6. A heating tape according to claim 1 which comprise an extrusion of an electrical insulating material with the power conductors and temperature monitoring conductor embedded in the extrusion with the one power conductor and temperature monitoring conductor alongside one another separated only by the substance which exhibits the change from insulator to conductor.

7. A heating tape according to claim 6 wherein the extrusion is of a polymer.

8. A heating tape according to claim 1 wherein external circuitry is provided to sense current leakage to the temperature monitoring conductor.

10. A heating tape according to claim 1 wherein a plurality of temperature monitoring conductors are provided each extending along the heating tape and being separated from one power conductor, or different power conductors, by substances which are sensitive to different temperatures.

11. A heating tape according to claim 10 wherein one of the temperature monitoring conductors is provided as an overheating protector.

12. A heating tape according to claim 10 wherein each temperature monitoring conductor is connected to an external terminal of a temperature monitoring circuit which is sensitive to electrical current carried in each and any one of the conductors.

9. A heating tape according to claim 9 wherein the temperature monitoring conductor is earthed and an earth leakage monitor is provided between the two power conductors.