Proximity switch insensitive to interference fields

• US 4,893,027 A
• Filed: 05/20/1988
• Issued: 01/09/1990
• Est. Priority Date: 09/25/1986
• Status: Expired due to Fees

• Current Assignee: Gebhard Balluff Fabrik Feinmechanischer Erzeugnisse GmbH & Company
• Original Assignee: Gebhard Balluff Fabrik Feinmechanischer Erzeugnisse GmbH & Company
• Inventors: Stumpe, Reinhard, Kammerer, Heinz
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US07/219,065
• Time in Patent Office: 599 Days
• Field of Search: 307/112, 307/115, 307/116, 361/179, 361/180, 340/661, 340/686, 340/674, 340/551, 340/572, 340/573, 338/32 H, 338/164, 335/207, 335/205, 335/206, 331/65
• US Class Current: 307/116
• CPC Class Codes: H03K 17/9517 using galvanomagnetic devices

Abstract

In order to improve a proximity switch insensitive to interference fields r detecting the position of a machine element with at least one sensor which generates in the proximity of a machine element standing in a position to be detected a total signal having a detection field signal component caused by the machine element and an interference field signal component caused by the interference field and transmits it to a circuit which converts the total signal into an output signal, such that both the gradients of the detection field generated by the machine element and the gradients of the interference field do not affect response of the proximity switch, it is suggested that the conversion of the total signal into the output signal be carried out by the time dependence of the interference field being determined, by a corresponding sequence of scanning pulses being obtained therefrom and the first signal being scanned with these, and by a value which is determined thereby resulting in an output signal indicating that the machine element is in its position to be detected if this value exceeds a preselectable minimum value with which a minimum field strength required for response of the proximity switch is preselectable.

Claims

1. A proximity switch for detecting the position of a machine element comprising:

at least one sensor providing a first signal having a total signal comprising a detection field signal component caused by a machine element in proximity with said at least one sensor and in interference field signal component caused by an interference field;

circuit means, responsive to said first signal for providing an output signal as a function of the detection field signal component, said circuit means including;

means for providing a sequence of scanning pulses in response to a time dependence of said interference field;

means for scanning said first signal with said scanning pulses; and

means for providing a threshold signal in response to the scanning pulses indicating that said machine element is in a position to be detected, wherein the value of the threshold signal is preselectable to a minimum value with which a minimum field strength required for response of said proximity switch is established.

2. Proximity switch as defined in claim 1, characterized in that said interference field signal component of said first signal is used to determine the time dependence of said interference field.

3. Proximity switch as defined in claim 2, characterized in that said interference field signal component is coupled out of said first signal and transmitted as a second signal to said circuit means for determining the time dependence of said interference field which generates therefrom second pulses as the scanning pulses with which said first signal is scanned.

4. Proximity switch as defined in claim 1, characterized in that a second sensor is provided at a larger distance from said machine element standing in a position to be detected than said first sensor and generates a second signal including a second interference field signal component, and in that in order to determine the time dependence of said interference field, the sequence of first pulses or of second pulses, respectively, corresponding to the time dependence of said interference field, is obtained as the scanning pulses either from said first signal generated by said first sensor or from said second signal generated by said second sensor, and said second signal or said first signal, respectively, is scanned with these scanning pulses.

5. Proximity switch as defined in claim 3, characterized in that said first pulses or said second pulses, respectively, are generated at each point in time at which said first signal or said second signal, respectively, crosses a first or second reference value or, respectively.

6. Proximity switch as defined in claim 4, characterized in that at each point in time at which said first signal generated at said first sensor crosses a first reference value, a first pulse is generated;

in that at each point in time at which said second signal generated at said second sensor crosses a second reference value, a second pulse is generated; and

in that a time interval between said first and said second pulse corresponds to the threshold signal value, the preselectable minimum value of the threshold signal representing a preselectable minimum time.

7. Proximity switch as defined in claim 6, characterized in that at least one element ascertaining pulse coincidences, in other words first and second signal crossings of the first and second reference values, respectively, is provided to determine the time interval.

8. Proximity switch as defined in claim 6, characterized in that said first pulses are widened with respect to time.

9. Proximity switch as defined in claim 8, characterized in that said second pulses are widened with respect to time.

10. Proximity switch as defined in claim 1, characterized in that said scanning pulses are widened with respect to time.

11. Proximity switch as defined in claim 8, characterized in that a widening of said first pulse is effected with threshold values lying on either side of the respective reference values, a first, second or scanning pulse being generated when the respective first or second signal lies between these threshold values.

12. Proximity switch defined in claim 11, characterized in that said threshold values lie symmetrically in relation to said respective first and second reference values.

13. Proximity switch as defined in claim 1, characterized in that said first pulses are generated in the region of a zero crossing of said first signal.

14. Proximity switch as defined in claim 4, characterized in that said second pulses are generated in the region of a zero crossing of said second signal.

15. Proximity switch as defined in claim 9, characterized in that the time interval is determined by ascertaining a coincidence of said widened first pulses or second pulses with said second pulses or first pulses, respectively.

16. Proximity switch as defined in claim 9, characterized in that the time interval is determined by ascertaining a coincidence of said widened first with said widened second.

17. Proximity switch as defined in claim 7, characterized in that a statically clocked D-flip-flop with the following truth table

18. Proximity switch as defined in claim 7, characterized in that an output of said element ascertaining pulse coincidence is followed by a holding element.

19. Proximity switch as defined in claim 18, characterized in that said holding element holds an output signal of said element ascertaining pulse coincidences over at least a half period of said interference field.

20. Proximity switch as defined in claim 4, characterized in that said first sensor is arranged at a minimum distance from a source of said interference field which corresponds to the equation ##EQU2## wherein r=minimum distance of said first sensor from a source of said interference field;

d=sensor spacing; and

k=ratio of width of first pulse to width of second pulse.

21. Proximity switch as defined in claim 6, characterized in that said first and second sensors have a preferred direction of sensitivity and are arranged such that said preferred directions of sensitivity stand parallel to each other.

22. Proximity switch as defined in claim 21, characterized in that said first and second sensors are magnetic field sensors.

23. Proximity switch as defined in claim 22, characterized in that a permanent magnet whose magnetic field causes flux through said first sensor in its preferred direction of sensitivity is associated with said first sensor.

24. Proximity switch as defined in claim 23, characterized in that said permanent magnet is arranged with a north or a south pole facing said first sensor.

25. Proximity switch as defined in claim 23, characterized in that said first reference value corresponds to a first signal in the absence of said interference field and in the absence of said machine element from its position to be detected.

26. Proximity switch as defined in claim 23, characterized in that said first and second sensors are arranged such that their preferred directions of sensitivity point in the direction of a line between said first and second sensors, and that said permanent magnet is arranged on a side of said first sensor that faces away from said machine element in its position to be detected.

27. Proximity switch as defined in claim 23, characterized in that said first and second sensors are arranged such that their preferred directions of sensitivity stand approximately perpendicularly on a line between said sensors.

28. Proximity switch as defined in claim 1, characterized in that said at least one sensors are Hall sensors.

29. Proximity switch as defined in claim 1, characterized in that said at least one sensors are magnetoresistive sensors.

30. Proximity switch as defined in claim 29, characterized in that said at least one sensors are Permalloy sensors.

31. Proximity switch as defined in claim 1, characterized in that a material with a susceptibility μ

>

1 is arranged on an active surface of at least one of said at least one sensors.

32. A proximity switch for detecting the position of a machine element comprising:

at least one sensor providing a first signal having a total signal comprising a detection signal component caused by a machine element in proximity with said at least one sensor and an interference field signal component caused by an interference field;

circuit means responsive to said first signal for providing an output signal as a function of the detection field signal component, said circuit means including;

means for generating an indication signal according to the time-dependent appearance of the interference field,

means for coincident selection comprising a signal input and receiving said first signal at said input, a clock input and receiving said indication signal at said input, and a signal output, at which an output signal appears;

said means for coincident selection being designed for changing said output signal in accordance with said first signal at said signal input as long as no indication signal appears at said clock input and for maintaining said output signal in accordance with said input signal applied before the appearance of said indication signal at said clock input during application of said indication signal.

33. Proximity switch as defined in claim 32, characterized in that said means for generating said indication signal comprise means for coupling said interference field signal component out of said first signal and transforming it into said indication signal for determining the time-dependent appearance of said interference field.

34. Proximity switch as defined in claim 32, characterized in that said means for generating said indication signal comprise a second sensor at a larger distance from said machine element standing in a position to be detected than said first sensor.

35. Proximity switch as defined in claim 32, characterized in that said circuit means includes first threshold means for generating a detection signal if said first signal crosses a first reference value.

36. Proximity switch as defined in claim 32, characterized in that said means for generating said indication signal comprise second threshold means for generating said indication signal if said interference field crosses a reference value.

37. Proximity switch as defined in claim 32, characterized in that said means for generating said indication signal comprise means for generating said indication signal in pulse shape.

38. Proximity switch as defined in claim 37, characterized in that means for widening said pulse-shaped indication signal with respect to time are provided.

39. Proximity switch as defined in claim 32, characterized in that said means for coincident selection is a statically clocked D-flip-flop with the following truth table

40. Proximity switch as defined in claim 32, characterized by first and second sensors, each having a preferred direction of sensitivity and arranged such that said preferred directions of sensitivity stand parallel to each other.

41. Proximity switch as defined in claim 40, characterized in that said first and second sensors are magnetic field sensors.

42. Proximity switch as defined in claim 41, characterized in that a permanent magnet whose magnetic field causes flux through said first sensor in its preferred direction of sensitivity is associated with said first sensor.

43. Proximity switch as defined in claim 42, characterized in that said permanent magnet is arranged with a north or a south pole facing said first sensor.

44. Proximity switch as defined in claim 42, characterized in that said first and second sensors are arranged such that their preferred directions of sensitivity point in the direction of a line between said first and second sensors, and that said permanent magnet is arranged on a side of said first sensor that faces away from said machine element in its position to be detected.

45. Proximity switch as defined in claim 42, characterized in that said first and second sensors are arranged such that their preferred directions of sensitivity stand approximately perpendicularly on a line between said first and second sensors.

46. Proximity switch as defined in claim 32, characterized in that said at least one sensors are Hall sensors.

47. Proximity switch as defined in claim 32, characterized in that said at least one sensors are magnetoresistive sensors.

48. Proximity switch as defined in claim 47, characterized in that said at least one sensors are Permalloy sensors.

49. Proximity switch as defined in claim 32, characterized in that a material with a susceptibility μ

>

1 is arranged on an active surface of at least one of said at least one sensors.