Push pull resonant flyback switchmode power supply converter

• US 4,893,227 A
• Filed: 07/08/1988
• Issued: 01/09/1990
• Est. Priority Date: 07/08/1988
• Status: Expired due to Term

• Current Assignee: Eldec Corporation (Crane Company)
• Original Assignee: Venus Scientific Incorporated
• Inventors: Boucher, Wendell, Stella, Remo, Gallios, George C., Lien, Charles
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US07/216,548
• Time in Patent Office: 550 Days
• Field of Search: 363/24, 363/25, 363/26, 363/61, 363/134
• US Class Current: 363/26
• CPC Class Codes: H02M 3/3378 in a push-pull configuration of the parallel type H02M3/3374 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A flyback converter high voltage power supply which includes two switches operating in push pull fashion to provide alternate polarity energy pulses to a load. A main component of the power supply is a transformer, the primary winding of which is divided into halves. The secondary may be also be split into halves, or may be configured without a split so long as the secondary and rectifier combination result in full wave rectification. The first of the two switches couples an input voltage across the first primary half to store energy in the magnetic core during a first time interval, and at the end of the first time interval disconnects the first primary half from the input voltage. During a second time interval, the energy stored in the magnetic core during the first time interval is delivered to the load via the secondary winding. The second of the two switches similarly couples the input voltage across the second primary half to store energy in the magnetic core during a third time interval, and then disconnects the second primary half from the input voltage at the beginning of the fourth time interval. During the fourth time interval, the energy stored in the magnetic core is again transferred to the load via the secondary. A duty factor modulator is used to control the switching of the first and second switches to vary the length of the time intervals in response to variations in the load and input voltage.

Claims

1. A push pull resonant flyback switchmode power supply converter for supplying power to a load, comprising:

(a) a transformer having a primary and a secondary, said primary comprising first and second primary halves with an equal number of primary turns;

(b) first switch means for coupling an input voltage of an input power supply across said first primary half during a first series of time intervals to store energy from said input power supply in the form of current in the inductance of said primary without resonance and for disconnecting said first primary half from said input voltage during a second series of time intervals during which the current in the inductance of said primary is transferred to said secondary, said secondary having an inductance and a parallel stray capacitance, the energy stored in the form of voltage in said stray capacitance being transferred in the form of current to the inductance of said secondary by parallel resonance, the current in the inductance of said secondary being delivered to said load when the voltage across said stray capacitance resonates to a predetermined level which is greater than said input voltage;

(c) second switch means for coupling said input voltage of said input power supply across said second primary half during a third series of time intervals to store energy from said input power supply in the form of current in the inductance of said primary without resonance and for disconnecting said second primary half from said input voltage during a fourth series of time intervals during which the current in the inductance of said primary is transferred to said secondary, the energy stored in the form of voltage in the stray capacitance of said secondary being transferred in the form of current to the inductance of said secondary by parallel resonance, the current in the inductance of said secondary being delivered to said load when the voltage across said stray capacitance resonates to said predetermined level which is greater than said input voltage;

(d) pulse width modulating means for controlling the switching of said first and second switch means to vary the length and frequency of said time intervals in response to variations in the load and in said input voltage; and

(e) means for synchronizing said pulse width modulating means to the frequency of said time intervals as required by the resonant frequency of the parallel stray capacitance and inductance of said secondary.

2. A push pull resonant flyback switchmode power supply converter as recited in claim 1, wherein said secondary comprises first and second secondary halves and a third switch means is coupled across taps on said first and second secondary halves for temporarily shorting the secondary of said transformer to temporarily suspend said resonance to set the frequency of the switching of said first and second switch means at a substantially fixed frequency.

3. A push pull resonant flyback switchmode power supply converter as recited in claim 1, wherein said secondary comprises first and second secondary halves with an equal number of secondary windings.

4. A push pull resonant flyback switchmode power supply converter as recited in claim 1, wherein said first and second switch means comprise first and second FET transistors, respectively.

5. A push pull resonant flyback switchmode power supply converter as recited in claim 4, further comprising first and second diodes coupled between said first and second FET transistors and said first and second primary halves, respectively, the anodes of said diodes being coupled to said primary halves and the cathodes of said diodes being coupled to the drains of said FETs, said diodes preventing the voltage at the drains of said FETs from swinging negative.

6. A push pull resonant flyback switchmode power supply converter as recited in claim 5, further comprising an attenuator for providing a predetermined portion of the voltage output delivered to the load for use as a feedback signal, a reference voltage at a level compatible with said feedback signal, an error amplifier for comparing said feedback signal to said reference voltage to generate an error signal and for amplifying said error signal, a trigger generator for producing a trigger pulse whenever the voltage at the anode of either said first or second diodes swings negative, and a ramp generator coupled to said trigger generator for providing a ramp voltage versus time which starts whenever a trigger signal is produced by said trigger generator to provide said synchronization, said ramp voltage from said ramp generator and said amplified error signal from said error amplifier being fed to said pulse width modulator for controlling the length of pulses output by said pulse width modulator, the length of said pulses controlling the length of time said first and second FETs are switched on and off.

7. A push pull resonant flyback switchmode power supply converter as recited in claim 1, wherein said first and second switch means comprise first and second bipolar transistors, respectively.

8. A push pull resonant flyback switchmode power supply converter as recited in claim 7, further comprising first and second diodes coupled between said first and second bipolar transistors and said first and second primary halves, respectively, the anodes of said diodes being coupled to said primary halves and the cathodes of said diodes being coupled to the collectors of said bipolar transistors, said diodes preventing the voltage at the collectors of said bipolar transistors from swinging negative.

9. A push pull resonant flyback switchmode power supply converter as recited in claim 8, further comprising an attenuator for providing a predetermined portion of the voltage output delivered to the load for use as a feedback signal, a reference voltage at a level compatible with said feedback signal, an error amplifier for comparing said feedback signal to said reference voltage to generate an error signal and for amplifying said error signal, a trigger generator for producing a trigger pulse whenever the voltage at the anode of either said first or second diodes swings negative, and a ramp generator coupled to said trigger generator for providing a ramp voltage versus time which starts whenever a trigger signal is produced by said trigger generator to provide said synchronization, said ramp voltage from said ramp generator and said amplified error signal from said error amplifier being fed to said pulse width modulator for controlling the length of pulses output by said pulse width modulator, the length of said pulses controlling the length of time said first and second bipolar transistors are switched on and off.

10. A push pull resonant flyback switchmode power supply converter as recited in claim 1, further comprising a rectifier and filter circuit for delivering to the load the energy transferred from said primary inductance to said secondary.

11. A push pull resonant flyback switchmode power supply converter as recited in claim 10, wherein said rectifier and filter circuit comprises a high voltage multiplier.

12. A push pull resonant flyback switchmode power supply as recited in claim 10, wherein said rectifier and filter circuit comprises a full wave rectifier arrangement.

13. A method of supplying high voltage to a load using a resonant flyback circuit with a main power stage comprising a transformer having a primary and a secondary, said primary formed of first and second primary halves with an equal number of primary windings, said method comprising repeating a switching interval, which interval comprises the steps of:

(a) switching an input voltage of an input power supply across said first primary half during a first time interval to store energy from said input power supply in the form of current in the inductance of said primary without resonance;

(b) disconnecting said first primary half from said input voltage during second a time interval during which the current in the inductance of said primary is transferred to said secondary, said secondary having an inductance and a parallel stray capacitance, the energy stored in the form of voltage in said stray capacitance being transferred in the form of current to the inductance of said secondary by parallel resonance, the current in the inductance of said secondary being delivered to the load when the voltage across said stray capacitance resonates to a predetermined level which is greater than said input voltage;

(c) switching said input voltage of said input power supply across said second primary half during a third time interval to store energy from said input power supply in the form of current in the inductance of said primary without resonance;

(d) disconnecting said second primary half from said input voltage during a fourth time interval during which the current in the inductance of said primary is transferred to said secondary, the energy stored in the form of voltage in the stray capacitance being transferred in the form of current to the inductance of said secondary by parallel resonance, the current in the inductance of said secondary being delivered to the load when the voltage across said stray capacitance resonates to said predetermined level which is greater than said input voltage;

(e) controlling the duration and frequency of the switching and disconnecting of steps (a) through (d) in response to variations in the load and in said input voltage; and

(f) controlling the frequency of the switching set forth in steps (a) through (d) to synchronism the controlling of the switching with the time intervals as required by the resonant frequency of the stray capacitance and inductance of said secondary.

14. A method as recited in claim 13, further comprising the step of rectifying and filtering the energy delivered to the load after the energy has been transferred from said primary to said secondary.

15. A method as recited in claim 14, wherein said rectifying and filtering is performed by a high voltage multiplier.

16. A method as recited in claim 13, wherein said switching and disconnecting in steps (a) and (b) is performed a first FET transistor and said switching and disconnecting in steps (c) and (d) is performed by a second FET transistor.

17. A method as recited in claim 16, wherein the drains of said first and second FET transistors are prevented from switching negative by coupling first and second diodes between said first and second FET transistors and said first and second primary halves, respectively.

18. A method as recited in claim 17, wherein the duration of the switching and disconnecting of steps (a) through (d) is controlled by comparing the output voltage delivered to the load against a reference voltage to generate an error signal, amplifying said error signal, producing a trigger pulse whenever the anode of either said first or second diode swings negative, providing a ramp voltage versus time which starts whenever a trigger signal is produced to provide said synchronization, and feeding said ramp voltage and said amplified error signal to a pulse width modulator for controlling the length of time said first and second FETs are switched on and off.

19. A method as recited in claim 13, wherein said switching and disconnecting in steps (a) and (b) is performed by a first bipolar transistor, and said switching and disconnecting in steps (c) and (d) is performed by a second bipolar transistor.

20. A method as recited in claim 19, wherein the collectors of said first and second bipolar transistors are prevented from switching negative by coupling first and second diodes between said first and second bipolar transistors and said first and second primary halves, respectively.

21. A method as recited in claim 20, wherein the duration of the switching and disconnecting of steps (a) through (d) is controlled by comparing the output voltage delivered to the load against a reference voltage to generate an error signal, amplifying said error signal, producing a trigger pulse whenever the anode of either said first or second diode swings negative, providing a ramp voltage versus time which starts whenever a trigger signal is produced to provide said synchronization, and feeding said ramp voltage and said amplified error signal to a pulse width modulator for controlling the length of time said first and second bipolar transistors are switched on and off.

22. A method as recited in claim 13, further comprising the step of temporarily shorting the secondary of said transformer during said switching interval to temporarily suspend operation of the power supply to set the frequency of the switching and disconnecting in steps (a)-(d) at a substantially fixed frequency.