Information handling and control systems, and methods of testing the condition of electrical loads in such systems

• US 4,894,648 A
• Filed: 09/06/1988
• Issued: 01/16/1990
• Est. Priority Date: 09/21/1987
• Status: Expired due to Fees

• Current Assignee: Volex Group PLC
• Original Assignee: Salplex Limited
• Inventors: Talbot, Kevin T.
• Primary Examiner(s): Yusko, Donald J.
• Assistant Examiner(s): Pudpud, E. O.
• Application Number:
  US07/240,502
• Time in Patent Office: 497 Days
• Field of Search: 324/519, 324/522, 324/527, 324/537, 324/133, 324/555, 340/459, 340/635, 340/644, 340/825.06, 340/825.07, 340/825.1, 340/825.16, 340/825.17, 361/56, 361/55, 361/54, 307/112, 307/117, 364/132, 364/141, 370/112, 370/113
• US Class Current: 370/464
• CPC Class Codes: B60Q 11/00 Arrangement of monitoring devices for devices provided for in groups B60Q1/00 - B60Q9/00
• CPC Class Codes: B60R 16/0315 using multiplexing techniques multiplexing for transmission of signals G08C15/00; multiplexing for electrical communication in general H04J
• CPC Class Codes: G01R 31/007 using microprocessors or computers

Abstract

In a multiplex system for automotive vehicles, battery (+V) current is supplied to each load (70, 71) connected to a non-intelligent slave unit (20) via a power switch (TR) in the slave controlled by a capacitor (CT) which is charged or discharged in an assigned time slot by high or low voltage (A,C) applied on a low current signal line from a remote intelligent unit (10). If a load (70, 71) goes open-circuit then a voltage source (TR1, Z1) in the slave provides low current via a resistor (R2, R3) and the forward direction of a zener diode Z to charge the capacitor CT to an intermediate voltage which is detected at the remote intelligent unit (10) during an assigned load driving time slot. If a load (70, 71) goes short circuit then a thyristor (TH) in thermal contact with its power switch (TR) turns on to turn off the power switch (TR) and provide a discharge path for the capacitor (CT) via the load (70, 71), this discharged condition being detected at the remote intelligent unit during an assigned load driving time slot. This dedicated extra channels (time slots) are not required at the slave unit for open-circuit or short-circuit load testing.

Claims

1. An information handling and control system comprising:

(a) at least one power switch provided in a local unit to control a high current each to a respective load;

(b) a low current signalling link provided between the local unit and a remote intelligent unit;

(c) at least one capacitor provided in the local unit each connected to the control electrode of a respective said power switch;

(d) means provided in the local unit for connecting each capacitor to the signalling link during a respective time slot assigned to the respective power switch in successive frame periods;

(e) drive voltage means provided in the intelligent unit for applying a first or a second drive voltage within a said respective assigned time slot respectively to charge or discharge said respective capacitor to a high or a low voltage value sufficient respectively to turn the respective power switch on or off, the respective capacitor maintaining the respective power switch continuously on or continuously off between successive frame periods when the respective load is in normal condition;

(f) charging means provided in the local unit effective to charge each said capacitor to an intermediate voltage value only when the respective load is in open-circuit condition following the respective capacitor being discharged to said low voltage value by said second drive voltage and while no drive voltage is applied to the respective capacitor from the drive voltage means; and

(g) detection means provided in the intelligent unit which are operable to detect the condition of each said capacitor at a time in a selected said respective assigned time slot when the respective capacitor will be at said intermediate voltage value if the respective load is in open-circuit condition and hence to detect whether or not the respective load is in open-circuit condition.

2. A system as claimed in claim 1, in which said charging means includes a respective zener diode connected between each capacitor and the respective load to limit the respective capacitor to said high voltage value when charged by the first drive voltage, a source of said intermediate voltage, and a respective resistor connected between the source of said intermediate voltage and each load such that, following the respective capacitor being discharged to said low voltage value by said second drive voltage and while no drive voltage is applied to the respective capacitor from the drive voltage means, if the respective load is in normal condition a low current from said respective resistor flows through the respective load and the capacitor remains at said low voltage value whereas if the respective load is in open-circuit condition the low current from said respective resistor which flows in the forward direction through the respective zener diode charges the respective capacitor to said intermediate voltage value.

3. A system as claimed in claim 1, in which the second drive voltage is applied to ensure that a said capacitor is at said low voltage value at the end of said respective assigned time slot in the frame period preceding that containing said selected time slot, and in which the detection means are operated at the beginning of said selected time slot to detect whether or not the respective load is in open-circuit condition.

4. A system as claimed in claim 1, also comprising:

(h) individual power switch protection means connected to each power switch and to the respective capacitor, the individual protection means being non-conductive when the respective load is in normal condition and becoming conductive when the respective power switch is on with the respective load in short-circuit condition, such that when the individual protection means is conductive the respective capacitor discharges to said low voltage value via the individual protection means and the respective power switch turns off;

and in which the detection means are also operable to detect the condition of each capacitor at a time in a selected said respective assigned time slot when the respective capacitor will be at said low voltage value only if the respective load is in a short-circuit condition and hence to detect whether or not the respective load is in short circuit condition.

5. A system as claimed in claim 4, in which each power switch protection means comprises a semiconductor switch thermally connected to the respective power switch such that the semiconductor switch becomes conductive above a predetermined temperature responsive to heat generated in the respective power switch.

6. A system as claimed in claim 5, in which the semiconductor switch is a thyristor.

7. A system as claimed in claim 4, in which each protection means is connected such that the respective capacitor discharges via that protection means and via the respective load.

8. A system as claimed in claim 1, in which in a first segment of said selected time slot the second drive voltage is applied for a period sufficient to discharge the respective capacitor to said low voltage value, then in a second segment of said selected time slot no drive voltage is applied to the respective capacitor from the drive voltage means for a period sufficient for the respective capacitor to reach said intermediate voltage value, then in a third segment of said selected time slot the first or second drive voltage is applied for a period sufficient respectively to charge or discharge the respective capacitor to said high or low voltage value.

9. A system as claimed in claim 8, also comprising:

(h) individual power switch protection means connected to each power switch and to the respective capacitor, the individual protection means being non-conductive when the respective load is in normal condition and becoming conductive when the respective power switch is on with the respective load in short-circuit condition, such that when the individual protection means is conductive the respective capacitor discharges to said low voltage value via the individual protection means and the respective power switch turns off;

and in which the detection means are also operable to detect the condition of each capacitor at a time in said selected time slot when the respective capacitor will be at said low voltage value only if the respective load is in a short-circuit condition and hence to detect whether or not the respective load is in short-circuit condition.

10. A system as claimed in claim 9, in which the power switch protection means comprises a semiconductor switch thermally connected to the respective power switch such that the semiconductor switch becomes conductive above a predetermined temperature responsive to heat generated in the respective power switch.

11. A system as claimed in claim 10, in which the semiconductor switch is a thyristor.

12. A system as claimed in claim 9, in which each protection means is connected such that the respective capacitor discharges via that protection means and via the respective load.

13. A system as claimed in claim 1, in which the detection means are operable to detect whether or not each load is in open-circuit condition in respective selected frame periods at intervals of a respective selected plurality of frame periods.

14. A system as claimed in claim 4, in which the detection means are operable to detect whether or not each load is in short-circuit condition in respective selected frame periods at intervals of a respective selected plurality of frame periods.

15. A system as claimed in claim 9, in which the detection means are operable to detect whether or not each load is in short-circuit condition in respective selected frame periods at intervals of a respective selected plurality of frame periods.

16. A system as claimed in claim 9, in which the detection means are operable to detect whether or not each load is in open-circuit condition in respective selected frame periods at intervals of a respective selected first plurality of frame periods and to detect whether or not the respective load is in short-circuit condition in respective selected other frame periods at intervals of a respective selected second plurality of frame periods.

17. A method of testing each said load in a system as claimed in claim 1, in which said drive voltage means are operated under control of test equipment connected to the intelligent unit, in which each said selected time slot is selected and said detection means are operated under control of said test equipment, and in which the test equipment registers whether or not the respective load is in open-circuit condition.

18. A method of testing each said load in a system as claimed in claim 4, in which said drive voltage means are operated under control of test equipment connected to the intelligent unit, in which each said selected time slot is selected and said detection means are operated under control of said test equipment, and in which the test equipment registers whether or not the respective load is in open-circuit condition and whether or not the respective load is in short-circuit condition.

19. A method of testing each said load in a system as claimed in claim 9, in which said drive voltage means are operated under control of test equipment connected to the intelligent unit, in which each said selected time slot is selected and said detection means are operated under control of said test equipment, and in which the test equipment registers whether or not the respective load is in open-circuit condition and whether or not the respective load is in short-circuit condition.

20. A local unit for use in a system as claimed in claim 1, said local unit comprising each said power switch, each said capacitor, said means for connecting each said capacitor to the signalling link and said charging means.

21. A local unit for use in a system as claimed in claim 4, said local unit comprising each said power switch, each said capacitor, said means for connecting each said capacitor to the signalling link, said charging means and each said power switch protection means.

22. A local unit for use in a system as claimed in claim 9, said local unit comprising each said power switch, each said capacitor, said means for connecting each said capacitor to the signalling link, said charging means and each said power switch protection means.

23. A method of testing each said load connected to said respective power switch in a local unit as claimed in claim 20 before assembly of the local unit in the system, in which said low current signalling link is provided between the local unit and test equipment, in which said drive voltage means are reproduced in and are operated under control of the test equipment, in which said detection means are reproduced in the test equipment and each said selected time slot is selected and said detection means are operated under control of the test equipment, and in which the test equipment registers whether or not the respective load is in open-circuit condition.

24. A method of testing each said load connected to said power switch in a local unit as claimed in claim 21 before assembly of the local unit in the system, in which said low current signalling link is provided between the local unit and test equipment, in which said drive voltage means are reproduced in and are operated under control of the test equipment, in which said detection means are reproduced in the test equipment and each said selected time slot is selected and said detection means are operated under control of the test equipment, and in which the test equipment registers whether or not the respective load is in open-circuit condition and whether or not the respective load is in short-circuit condition.

25. A method of testing each said load connected to said power switch in a local unit as claimed in claim 22 before assembly of the local unit in the system, in which said low current signalling link is provided between the local unit and test equipment, in which said drive voltage means are reproduced in and are operated under control of the test equipment, in which said detection means are reproduced in the test equipment and each said selected time slot is selected and said detection means are operated under control of the test equipment, and in which the test equipment registers whether or not the respective load is in open-circuit condition and whether or not the respective load is in short-circuit condition.