Device for circulating developer

• US 4,894,688 A
• Filed: 02/29/1988
• Issued: 01/16/1990
• Est. Priority Date: 03/03/1987
• Status: Expired due to Term

• Current Assignee: Mita Industrial Co., Ltd. (Kyocera Corporation)
• Original Assignee: Mita Industrial Co., Ltd. (Kyocera Corporation)
• Inventors: Taniguchi, Masami, Takamatsu, Junichi
• Primary Examiner(s): Prescott, A. C.
• Application Number:
  US07/161,646
• Time in Patent Office: 687 Days
• Field of Search: 355/3 R, 355/15, 355/3 DD, 355/140, 358/298, 358/296, 358/244, 358/301
• US Class Current: 399/359
• CPC Class Codes: G03G 15/0822 Arrangements for preparing, mixing, supplying or dispensing developer
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 2221/183 Process cartridge

Abstract

A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around the photosensitive drum for conducting developer recovered in the cleaning device to the developing device includes a circulating passage provided between the developing device and the cleaning device so as to communicate the developing device with the cleaning device. A discharging device discharges developer recovered in the cleaning device to the circulating passage, and a conveyor is disposed in the circulating passage to convey developer in the circulating passage to the developing device, the conveyor and the circulating passage being constructed to provide a space between the conveyor and the circulating passage such that a portion of the developer is allowed to be temporarily retained in such space. A supply device is provided for supplying developer conveyed by the developer into the developing device.

Claims

1. A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around said photosensitive drum for conducting developer recovered in said cleaning device to said developing device comprising:

a circulating passage means provided between said developing device and said cleaning device so as to communicate said developing device with said cleaning device;

discharging means for discharging developer recovered in said cleaning device to said circulating passage means;

conveying means disposed in said circulating passage means for conveying developer in said circulating passage means to said developing device, said conveying means and said circulating passage means being constructed to provide a space between said conveying means and said circulating passage means such that a portion of the developer is allowed to be temporarily retained in said space; and

supplying means for supplying developer conveyed by said conveying means into said developing device.

2. A device according to claim 1, wherein said circulating passage means has a downstream terminating end, said conveying means having a downstream terminating end, said space being located between said downstream terminating end of said conveying means and said downstream terminating end of said circulating passage means.

3. A device according to claim 1, wherein said circulating passage means comprises an elongated cylinder, said elongated cylinder having first communicating means communicating with said cleaning means and second communicating means communicating with said supplying means.

4. A device according to claim 3, wherein said circulating passage means has a downstream terminating end, said second communicating means being displaced from said downstream terminating end of said circulating passage means, said space being disposed between said second communicating means and said downstream terminating end of said circulating passage means.

5. A device according to claim 4, wherein said conveying means has a downstream terminating end which is juxtaposed to said second communicating means.

6. A device according to claim 3, wherein said circulating passage means has a downstream terminating end which is juxtaposed to said second communicating means, said conveying means having a downstream terminating end, said downstream terminating end of said conveying means being displaced from said second communicating means, said space being disposed between said downstream terminating end of said conveying means and said second communicating means.

7. A device according to claim 3, wherein said circulating passage means has a downstream terminating end which is juxtaposed to said second communicating means, said conveying means having a downstream terminating end, said downstream terminating end of said conveying means being displaced from said second communicating means, said space being disposed between said downstream terminating end of said conveying means and said downstream terminating end of said circulating passage means.

8. A device according to claim 1, wherein said circulating passage means has a substantially constant inner diameter along its longitudinal length, said conveying means having a conveyor portion having an outer diameter less than said constant diameter, said space being disposed radially outwardly of said conveyor portion.

9. A device according to claim 1, wherein said conveying means has a substantially constant outer diameter along its longitudinal length, said circulating passage means having a passage portion having an inner diameter greater than said constant diameter, said space being disposed radially inwardly of said passage portion.

10. A device according to claim 1, wherein said supplying means is operable to move more developer than said discharging means.

11. A device according to claim 1, wherein said developing device and said cleaning device constitute a process unit which is detachably mounted on said image forming apparatus.

12. A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around said photosensitive drum for conducting developer recovered in said cleaning device to said developing device comprising:

a circulating passage means provided between said developing device and said cleaning device so as to communicate said developing device with said cleaning device;

discharging means for discharging the developer recovered in said cleaning device to said circulating passage means;

conveying means disposed in said circulating passage means for conveying said developer in said circulating passage means to said developing device, said conveying means having a downstream end and an upstream end, said conveying means being operable to convey said developer at said downstream end at a smaller rate than at said upstream end; and

supplying means for supplying developer conveyed by said conveying means into said developing device.

13. A device according to claim 12, wherein said conveying means comprises a spiral means which rotates in said circulating passage means to convey said developer.

14. A device according to claim 13, wherein said spiral means has an upstream end and a downstream end, said downstream end of said spiral means having a smaller pitch than said upstream end.

15. A device according to claim 13, wherein said spiral means has an upstream end and a downstream end, said downstream end having at least one portion of less diameter than the diameter of said upstream end.

16. A device according to claim 12, wherein said supplying means is operable to move said developer at a faster rate than said discharging means.

17. A device according to claim 12, wherein said developing device and said cleaning device constitute a process unit which is detachably connected to said image forming apparatus.

18. A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around said photosensitive drum for conducting developer recovered in said cleaning device to said developing device comprising:

a circulating passage means provided between said developing device and said cleaning device so as to communicate said developing device with said cleaning device;

discharging means for discharging developer recovered in said cleaning device to said circulating passage means;

conveying means disposed in said circulating passage means for conveying developer in said circulating passage means to said developing device; and

supplying means for supplying developer conveyed by said conveying means into said developing device, said supplying means being operable to move said developer at a faster rate than said discharging means.

19. A device according to claim 18, wherein said developing device and said cleaning device constitute a process unit detachably mounted on said image forming apparatus.

20. A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around said photosensitive drum for conducting developer recovered in said cleaning device to said developing device comprising:

a circulating passage means provided between said developing device and said cleaning device so as to communicate said developing device with said cleaning device;

discharging means being driven at least during operation of said photosensitive drum for discharging developer recovered in said cleaning device to said circulating passage means;

conveying means being driven at least during operation of said photosensitive drum for conveying developer in said circulating passage means to said developing device;

supplying means for supplying developer conveyed by said conveying means into said developing device;

said developing device having a supplying section and a developing section;

feeding means disposed in said developing device for feeding developer from said supplying section to said developing section;

operable drive means operably connected between said supplying means and said feeding means for driving said supplying means and said feeding means; and

control means for controlling said operable drive means according to a physical property of said developer.

21. A device according to claim 20, wherein said physical property is the density of said developer, said control means comprising sensor means operable to sense the density of said developer.

22. A device according to claim 20, wherein said supplying means is disposed upstream of said feeding means.

23. A device according to claim 20 further comprising second drive means for driving said discharging means and said conveying means, said second drive means being capable of being operated independently of said operable drive means.

24. A device according to claim 20 further comprising photosensitive drum drive means, said operable drive means being operable to provide an interrelated drive between said discharging means, said conveying means, and said photosensitive drum drive means.

25. A device according to claim 20, wherein said developing device and said cleaning device constitute a process unit detachably mounted to said image forming apparatus.

26. A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around the photosensitive drum for conducting developer recovered in said cleaning device to said developing comprising:

a circulating passage means interposed between said developing device and said cleaning device so as to communicate said developing device with said cleaning device;

discharging means for discharging developer recovered in said cleaning device to said circulating passage means;

conveying means disposed in said circulating passage means for conveying developer in said circulating passage means to said developing device;

a rotatable supplying means for supplying developer conveyed by said conveying means into said developing device, said supplying means comprising an axially elongate supply member having a first spiral portion for moving developer in one axial direction and a second spiral portion for moving developer in an axial direction opposite to said one axial direction, said supply member having an intermediate portion intermediate said first and second spiral portions, said intermediate portion having a plurality of substantially plate-like members extending substantially axially of said supplying member.

27. A device according to claim 26, wherein said developing device and said cleaning device constitute a process unit detachably mounted to said image forming apparatus.

28. A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around said photosensitive drum for conducting developer recovered in said cleaning device to said developing device comprising;

a circulating passage means provided between said developing device and said cleaning device so as to communicate said developing device with said cleaning device;

discharging means for discharging developer recovered in said cleaning device to said circulating passage means;

conveying means disposed in said circulating passage for conveying developer in said circulating passage to said developing device;

supplying means for supplying developer conveyed by said conveying means into said developing device;

said developing device having a developer storage section defined by a sealing member for containing developer in an airtight condition prior to use; and

said supplying means having an inlet means communicating with said developing device, said inlet means being on one side of said sealing member, said developer storage section being on the other side of said sealing member.

29. A device according to claim 28, wherein said developer storage section is disposed in an upper portion of said developing device, said sealing member is disposed at a lower portion of said developer storage section, and said inlet means of said supplying means is disposed beneath said sealing member.

30. A device according to claim 29, wherein said developer device has a supplying chamber and a developing roller chamber, feeding means feeding developer from said supplying chamber to said developing roller chamber, said inlet means being disposed upstream of said feeding means.

31. A device according to claim 29, wherein said developing device and said cleaning device constitute a process unit detachably mounted to said image forming apparatus.

32. A device for use with an image forming apparatus having a photosensitive drum and a developing device and a cleaning device disposed around the photosensitive drum for conducting developer recovered in said cleaning device to said developing device comprising:

a circulating passage means interposed between said developing device and said cleaning device so as to communicate said developing device with said cleaning device;

discharging means for discharging developer recovered in said cleaning device to said circulating passage means;

conveying means disposed in said circulating passage means for conveying developer in said circulating passage means to said developing device; and

a rotatable supplying means for supplying developer conveyed by said conveying means into said developing device, said supplying means comprising an axially elongate supply member having a first spiral portion for moving developer in one axial direction and a second spiral portion for moving developer in an axial direction opposite to said one axial direction.