Hybrid fiber optic/electrical cable and connector

• US 4,896,939 A
• Filed: 10/30/1987
• Issued: 01/30/1990
• Est. Priority Date: 10/30/1987
• Status: Expired due to Term

• Current Assignee: DG O'Brien Incorporated One Chase Park Box
• Original Assignee: D.G. O'Brien, Inc. (Teledyne D.G. O'Brien)
• Inventors: O'Brien, Donald G.
• Primary Examiner(s): SCOTT JR, LEON
• Application Number:
  US07/115,258
• Time in Patent Office: 823 Days
• Field of Search: 350/96.23, 350/96.20, 350/96.21, 350/96.22, 439/207, 439/208, 439/210, 439/211, 439/453, 439/460, 439/578, 439/604, 174/70 R, 174/74 R, 174/75 R, 174/75 C, 174/98, 174/110 R, 174/113 R, 174/113 A
• US Class Current: 385/56
• CPC Class Codes: G02B 6/3816 for use under water, high pressure connectors provisionally see G02B6/4428
• CPC Class Codes: G02B 6/3817 containing optical and electrical conductors cables including electrical and optical conductors H01B11/22; G02B6/3816 takes precedence
• CPC Class Codes: G02B 6/3847 with means preventing fibre end damage, e.g. recessed fibre surfaces
• CPC Class Codes: G02B 6/3869 Mounting ferrules to connector body, i.e. plugs
• CPC Class Codes: G02B 6/3888 Protection from over-extension or over-compression
• CPC Class Codes: G02B 6/3894 Screw-lock type
• CPC Class Codes: G02B 6/4416 Heterogeneous cables
• CPC Class Codes: G02B 6/4448 Electro-optic
• CPC Class Codes: H01B 11/1891 comprising auxiliary conductors
• CPC Class Codes: H02G 15/14 specially adapted for submarine cables

Abstract

Communication cable includes an optical fiber, a first tubular electrical conductor enclosing the optical fiber, a second tubular electrical conductor enclosing the first electrical conductor, and a dielectric support element disposed between the conductors for maintaining the conductors in a coaxial relationship, with a selected uniform electrical impedance therebetween. Connectors for coupling such cable include plug and receptacle modules for connecting respective electrical and optical elements in the cable.

Claims

1. A signal communication cable having at least one optical fiber and further comprising first conductor means, including

A. a first tubular electrical conductor enclosing said optical fiber, for supporting said optical fiber,

B. a second tubular electrical conductor coaxially enclosing said first electrical conductor, and

C. dielectric support means seatingly disposed between said first and second electric conductors, said dielectric support means providing a substantially uniform dielectric layer having a uniform dielectric constant along said cable, for maintaining said first electric conductor at a selected relative location within said second electrical conductor, and for maintaining a selected electrical impedance between said first and second electrical conductors so that said first and second electrical conductors are substantially coaxial, and so that said first and second electrical conductors have a selected uniform electrical impedance therebetween.

2. A cable according to claim 1 further comprising an external dielectric sheath surrounding said second electrical conductor.

3. A signal connector for connecting like communication cables containing both fiber optic and electrically conductive elements, said connector comprising

A. a plug housing having a cable-receiving channel and a plug housing face, said plug housing including

(i) first electrically conductive plug sleeve means for electrical contact with an inner electrical conductor of a first said cable and for supportingly positioning an optical fiber of said first cable in a selected axial dimensional relationship with said plug housing face and

(ii) second electrically conductive plug sleeve means for electrical contact with an outer electrical conductor of said first cable, and

B. a receptacle housing having a cable-receiving channel and a receptacle housing face, said receptacle housing being adapted for axially mating with said plug housing and including

(i) first electrically conductive receptacle sleeve means for electrical contact with an inner electrical conductor of a second said cable and for supportingly positioning an optical fiber of said second cable in a selected axial dimensional relationship with said receptacle housing face,

(ii) second electrically conductive receptacle sleeve means for electrical contact with an outer electrical conductor of said second cable, and

(iii) means for supportingly positioning said first and second electrically conductive receptacle sleeve means for contact with said first and second electrically conductive plug sleeve means, respectively.

4. A connector according to claim 3 further comprising means for urging together said plug housing and said receptacle housing so that said optical fibers are brought together in selected signal-transmitting abutting alignment.

6. A connector according to claim 3, further comprising means for resisting infiltration of liquid under hydrostatic pressure into an interface between said first and second cables, said pressure-resisting means including

A. first sealing means for sealing said second electrically conductive plug and receptacle sleeve means to respective plug and receptacle housings,

B. second sealing means for sealing said first electrically conductive plug and receptacle sleeve means to respective second electrically conductive sleeve means, and

C. third sealing means for sealing between said receptacle housing and said second electrically conductive plug sleeve means.

5. A connector according to claim further comprising

A. dielectric means for locating said first electrically conductive sleeve means in a selected radial dimensional relationship with said second electrically conductive sleeve means, and

B. dielectric means for locating said second electrically conductive sleeve means in a selected radial dimensional relationship with said plug housing.

7. Signal communication apparatus for coupling signals between first and second respective sets of mating optical and electrical conductors, said connection apparatus comprising

A. Plug means having

(i) coaxial inner and outer electrical conductors electrically connected with a first outer conductor and with a first inner conductor respectively of said first conductor set,

(ii) first fiber optic support tube means carried within said first inner conductor for supportingly receiving an optical fiber conductor of said first conductor set,

(iii) tubular housing means to which said plug outer conductor is supportingly mounted,

(iv) said housing means having a planar end face coaxially outward of said first support tube means and in selected precision axial location with an outer axial end of said first support, tube means,

B. receptacle means having

(i) coaxial inner and outer electrical conductors electrically connected with a second outer conductor and with a second inner conductor respectively of said second conductor set,

(ii) second fiber optics support tube means carried within said second inner conductor for supportingly receiving an optical fiber conductor of said second conductor set,

(iii) tubular housing means to which said receptacle outer conductor is supportingly mounted,

(iv) said receptacle means having a planar end face coaxially outward of said second support tube means and in selected precision axial alignment with an outer axial end of said second support tube means, and

C. coupling means for releasably and replaceably securing together said plug housing means and said receptacle housing means in concentric alignment, with said respective housing faces butted together, thereby to dispose said respective outer axial ends of said first and second support tubes in axial alignment with a precision axial gap therebetween, and with said receptacle inner and outer conductors telescopically engaged with said plug inner and outer conductors respectively.

8. Signal communication connection apparatus according to claim 7 further comprising

A. first pressure sealing means sealingly engaged between said secured-together plug and receptacle housing means, for sealing ambient fluid from the location of said aligned and precision-spaced support tube ends,

B. second pressure sealing means on said plug means sealingly engaged between said inner and outer electrical conductors of said plug means for blocking the transfer of fluid pressure axially between the location said aligned and precision-spaced support tube ends and locations in said plug means distal therefrom, and

C. third pressure sealing means on said receptacle means sealingly engaged between said inner and outer electrical conductors of said receptacle means for blocking fluid pressure axially between the location of said aligned and precision-spaced support tube ends and locations in said receptacle means distal therefrom.

9. Signal communication apparatus according to claim 7 further comprising

A. a first construction plane at which said plug housing end face is located,

B. a second construction plane axially forward of said first plane, and axial extensions of said plug inner conductor and of said plug outer conductor respectively terminating substantially at said second plane,

C. housing collar means secured to said plug housing and axially extending at least from said first plane to an axial termination thereof substantially at said second plane, and

D. means forming a tubular recess in said receptacle means axially extending backward from said receptacle housing end face located at said first plane to said second plane for telescopically receiving said axial extensions of said plug inner conductor and of said plug outer conductor and of said plug housing collar.