Method of producing labels each having a circuit forming an oscillating circuit

• US 4,900,386 A
• Filed: 05/20/1988
• Issued: 02/13/1990
• Est. Priority Date: 05/22/1987
• Status: Expired due to Term

• Current Assignee: Durgo AG
• Original Assignee: Durgo AG
• Inventors: Richter-Jorgensen, Poul
• Primary Examiner(s): Weston, Caleb
• Application Number:
  US07/196,265
• Time in Patent Office: 634 Days
• Field of Search: 156/267, 156/268, 156/270, 156/250, 156/261, 333/138, 333/140, 333/175, 333/185, 340/572, 29/592.1
• US Class Current: 156/250
• CPC Class Codes: B32B 2037/1215 Hot-melt adhesive
• CPC Class Codes: B32B 2519/02 RFID tags
• CPC Class Codes: B32B 37/1207 Heat-activated adhesive B32B37/04 takes precedence
• CPC Class Codes: G08B 13/242 Tag deactivation
• CPC Class Codes: G08B 13/2437 Tag layered structure, processes for making layered tags
• CPC Class Codes: G08B 13/244 Tag manufacturing, e.g. continuous manufacturing processes
• CPC Class Codes: G08B 13/2442 Tag materials and material properties thereof, e.g. magnetic material details
• CPC Class Codes: H01L 27/01 comprising only passive thin-film or thick-film elements formed on a common insulating substrate passive two-terminal components without a potential-jump or surface barrier for integrated circuits, details thereof and multistep manufacturing processes therefor H01L28/00
• CPC Class Codes: H05K 3/041 by using a die for cutting the conductive material
• CPC Class Codes: Y10T 156/1052 with cutting, punching, tearing or severing
• CPC Class Codes: Y10T 156/107 Punching and bonding pressure application by punch
• CPC Class Codes: Y10T 156/108 Flash, trim or excess removal
• CPC Class Codes: Y10T 156/1082 Partial cutting bonded sandwich [e.g., grooving or incising]
• CPC Class Codes: Y10T 156/1085 One web only
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

In order to produce labels incorporating electrical oscillating circuits, certain parts of the circuits are initially punched out of a center area of a metal web covered by an adhesive. Thereafter the center area is covered by an insulating material web for handling stability in order to thereafter punch out the part of the circuit to be located at the outer web area. A covering foil is laminated onto the metal web and the parts of the circuits to be located at the reverse side are applied onto the insulating material web and connected electrically to the remainder of the circuit. This allows an economical and yet precise mass production of labels, for instance for a use in article safeguarding and controlling systems.

Claims

1. A method of producing a plurality of oscillatory circuits located consecutively on a web, each circuit including a respective inductive element and at least one capacitive element having at least two surfaces, thus forming the oscillatory circuit, and including further an insulating support web having two faces, on a first face of which said inductive element formed of flat electrical conductors and one surface of said capacitive element connected thereto are located according to a predetermined pattern, while a second surface of said capacitive element is located on a second face of said insulating support and is electrically connected to the circuit at the first face, comprising the following steps:

providing a web of electrically conductive material;

depositing a heat-sealing adhesive onto a first face of the web of electrically conductive material;

punching at a center area of said conductive web including said adhesive one portion of a first circuit part to be located thereat, including one surface of a capacitive element;

thereafter depositing continuously a substantially electrically non-conductive web of an electrically insulating material onto the side of the punched center area provided with said adhesive and bonding said substantially electrically non-conductive web to an electrically conductive part of said center area of the electrically conductive web;

punching at an outer area of the conductive web adjacent to the center area another portion of the first circuit part to be located on the conductive web;

covering the entire conductive web at the face opposite from the substantially electrically non-conductive web with a covering foil of substantially electrically non-conductive material and bonding the conductive web to said foil after punching the first circuit part located on the conductive web; and

placing a second circuit part to be located at an outwardly facing side of said substantially electrically non-conductive web, said second circuit part including a counter surface of the capacitive element of electrically conducting material for each circuit, and connecting said second circuit part electrically to the first circuit part located at the first face of the electrically conductive web.

2. The method of claim 1, comprising the additional steps of:

providing a second web of electrically conductive material;

forming additional circuit parts consecutively in said second web, and placing the additional circuit parts patternwise onto said substantially electrically non-conductive web in predetermined relationship to the first circuit parts.

3. The method of claim 1, wherein two parallel extending rows of circuits are simultaneously produced on the same web of an electrically conductive material, the two rows positioned in a mirror image arrangement, wherein the center area of said conductive web includes parts of adjacently locate circuits, and wherein outer areas of the web include additional parts of the circuits.

4. The method of claim 1, in which said web of electrically conductive material includes an aluminum web having a thickness of about 50 μ

m.

5. The method of claim 1, in which said web of substantially electrically non-conductive material is a polyvolefin web having a thickness of from about 9 to about 15 μ

m and is covered by a layer of an adhesion promoting material.

6. The method of claim 1, in which the covering foil is an insulating coating paper.

7. The method of claim 1, wherein the second circuit parts are in the form of an aluminum web.

8. The method of claim 1, including the additional step of checking the frequency stability of the individual oscillating circuits by determining actual electrical values and comparing those values with design values, and making necessary adjustments to the actual electrical values by changing the surface area of the capacitive element counter surface.

9. The method of claim 8, in which said adjustments are made by stamping.

10. A method for producing electrical circuits in the form of flat sheets having capacitive and inductive circuit elements, said method comprising:

a. providing a web of electrically conductive material, said web having a first face and a second face;

b. applying an adhesive layer to the first face of said conductive web;

c. punching a first circuit portion by removing part of the material defining a center portion of said conductive web;

d. applying a web of substantially electrically non-conductive material over the formed first circuit portion and in contact with the adhesive layer;

e. punching a second circuit portion in the conductive web in an area laterally outwardly of and adjacent to the first circuit portion to form a circuit element;

f. applying a layer of insulating material to the second face of the web of electrically conductive material.

11. A method in accordance with claim 10, including the additional steps of:

g. applying an electrically conductive material in overlying relationship with the first surface of the web of electrically conductive material and in adherent relationship with the substantially electrically non-conductive material;

h. punching a further circuit element in the second electrically conductive material; and

i. removing excess conductive material after the further electrical element has been formed.

12. A method in accordance with claim 11, including the additional steps of:

j. measuring the electrical characteristics of the circuit; and

k. reforming the additional circuit elements as needed to provide corrected circuit elements having desired electrical performance.

13. A method in accordance with claim 11, including the additional steps of:

l. checking the electrical performance of corrected circuit elements; and

m. ejecting corrected circuit elements that do not meet predetermined electrical performance conditions.