Liquid medicament safety injector

• US 4,902,279 A
• Filed: 10/05/1988
• Issued: 02/20/1990
• Est. Priority Date: 10/05/1988
• Status: Expired due to Fees

• Current Assignee: Autoject Systems Incorporated 1001 East Morton Place Suite B Hemet
• Original Assignee: Autoject Systems Incorporated
• Inventors: Schmidtz, William B., Schmitz, William L.
• Primary Examiner(s): KRUTER, JEROME
• Application Number:
  US07/254,262
• Time in Patent Office: 503 Days
• Field of Search: 604/131, 604/134-137
• US Class Current: 604/134
• CPC Class Codes: A61M 2005/2013 triggering of discharging means by contact of injector with patient body
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 2205/6081 Colour codes
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/3257 Semi-automatic sleeve extension, i.e. in which triggering of the sleeve extension requires a deliberate action by the user, e.g. manual release of spring-biased extension means

Abstract

A safety injector, primarily for self-administered medicaments, is adapted to hold a charged hypodermic syringe and its needle with the needle in a protected retracted position. When a trigger member of the injector is pressed against the skin of the patient, the needle is exposed for producing shallow penetration of the skin, then a plunger actuator is released for producing a forward movement of the syringe a limited distance to cause full penetration by the needle and a coordinated forward movement of the syringe plunger to force medicament from the syringe through the needle in a "tracked injection." A safety mechanism prevents release of the plunger actuator unless the syringe is fully seated within the injector.

Claims

1. A hypodermic syringe safety injector apparatus for use with a conventional medical syringe comprising a cylindrical barrel having a syringe axis, a lateral projection on the barrel, a hypodermic needle carried by and in fluid connection with one end of the barrel, the needle having a tip extending a fixed distance relative to the lateral projection, a fluid expelling plunger in the barrel and having a portion extending from an opposite end of the barrel, the injector apparatus comprising:

(a) an elongated body for receiving the syringe, the body having a forward end for the needle and a rearward end for the extending portion of the plunger;

(b) a trigger member supported by the body and having a trigger surface projecting forward of the forward end of the body, the trigger member being adapted for rearward movement from an extended position relative to the body in response to pressure exerted against the trigger surface by the flesh of a patient;

(c) receiver means for holding the syringe in axial alignment with the body;

(d) stop means for limiting movement of the syringe barrel from a rearward first position to a forward second position relative to the body, the tip of the needle being located rearwardly of the trigger surface in the first position when the trigger member is in the extended position, the needle being projected beyond the trigger surface in the second position for piercing the flesh of a user;

(e) actuator means for moving the plunger in a direction toward the forward end of the body;

(f) catch means for preventing operation of the actuator means;

(g) release means activated by the trigger member for releasing the catch means, whereby the plunger is projected forwardly within the barrel and the syringe is moved from the first position to the second position in response to movement of the plunger; and

(h) safety latch means for preventing operation of the release means except when the syringe is fully seated in the receiver means.

2. The apparatus of claim 1 wherein the trigger member is rearwardly movable from the extended position to a stop position relative to the body, the needle projecting from about 0.09 inch to about 0.11 inch beyond the trigger surface when the trigger surface is in the stop position and the syringe is in the first position.

3. The apparatus of claim 1 wherein the trigger surface has an area of approximately 0.4 square inch, the trigger member requiring a force of about 2.5 lb. from the skin pressure of the patient for activating the release means.

4. The apparatus of claim 1 wherein the receiver means provides a frictional resistance to the forward movement of the syringe barrel, the frictional resistance of the receiver means being greater than a plunger frictional resistance to forward movement of the plunger within the barrel, the apparatus coordinating the forward movement of the plunger in the barrel and the forward movement of the barrel in the receiver means to produce a tracked injection whereby a substantial portion of the fluid is deposited along and ahead of the needle during forward movement of the needle into the flesh.

5. The apparatus of claim 4 wherein the syringe has a capacity of approximately 0.5 cc and the plunger frictional resistance from the receiver means being from about 2 lb. to about 4 lb. during he forward movement of the syringe.

6. The apparatus of claim 5 wherein the actuator means is biased from about 1.5 lb. to about 4.5 lb. toward the forward end of the body.

7. The apparatus of claim 6 wherein the actuator means is biased to not more than about 3.5 lb.

8. The apparatus of claim 1 wherein the safety latch means comprises:

(a) a movable contact member;

(b) means for guiding the contact member from a lock position to an armed position in response to seating of the syringe into the receiver means;

(c) means for biasing the contact member toward the lock position; and

(d) means operatively coupled to the contact member for preventing movement of the trigger member from the extended position when the contact member is not in the armed position.

9. The apparatus of claim 8 wherein the receiver means comprises a guide member having a cavity for releasably holding the barrel of the syringe, the cavity having a lateral opening for radial movement of the barrel into the cavity, the contact member projecting into the cavity in the lock position.

10. The apparatus of claim 1 wherein the actuator means, the catch means, the release means, and the safety latch means are each retained in operative relation to the body by the receiver means being fixedly attached to the body in an interlocking connection therewith for facilitating assembly of the apparatus.

11. The apparatus of claim 10 wherein the connection of the receiver means to the body comprises a pair of finger members of the receiver means outwardly engaging corresponding shoulder surfaces of the body, whereby separation of the finger members from the body requires simultaneous deformation of both the finger members at at least two positions along each of the finger members, the finger members each being sufficiently flexible so that deflection thereof at only one of the positions does not effect the release of the receiver means from the body.

12. A hypodermic syringe safety injector apparatus for use with a conventional medical syringe comprising a cylindrical barrel having a syringe axis, a lateral projection on the barrel, a hypodermic needle carried by and in fluid connection with one end of the barrel, the needle having a tip extending a fixed distance relative to the lateral projection, a fluid expelling plunger in the barrel and having a portion extending from an opposite end of the barrel, the injector apparatus comprising:

(a) an elongated body for receiving the syringe, the body having a forward end for the needle and a rearward end for the extending portion of the plunger;

(b) a trigger member supported by the body and having a trigger surface projecting forward of the forward end of the body, the trigger member being adapted for rearward movement from an extended position to a stop position relative to the body in response to pressure exerted against the trigger surface by the flesh of a patient;

(c) receiver means for holding the syringe in axial alignment with the body, the receiver means providing a frictional resistance to the forward movement of the syringe barrel, the frictional resistance of the receiver means being greater than a plunger frictional resistance to forward movement of the plunger within the barrel, the apparatus coordinating the forward movement of the plunger in the barrel and the forward movement of the barrel in the receiver means to produce a tracked injection whereby a substantial portion of the fluid is deposited along and ahead of the needle during forward movement of the needle into the flesh, comprising a guide member having a cavity for releasably holding the barrel of the syringe, the cavity having a lateral opening for radial movement of the barrel into the cavity;

(d) stop means for limiting movement of the syringe barrel from a rearward first position to a forward second position relative to the body, the tip of the needle being located rearwardly of the trigger surface in the first position when the trigger member is in the extended position, the needle projecting from about 0.09 inch to about 0.11 inch beyond the trigger surface when the trigger surface is in the stop position and the syringe is in the first position for piercing the flesh of a user, the needle being projected farther beyond the trigger surface in the second position;

(e) actuator means for moving the plunger in a direction toward the forward end of the body;

(f) catch means for preventing operation of the actuator means;

(g) release means activated by the trigger member for releasing the catch means, whereby the plunger is projected forwardly within the barrel and the syringe is moved from the first position to the second position in response to movement of the plunger; and

(h) safety latch means for preventing operation of the release means except when the syringe is fully seated in the receiver means, comprising;

(i) a movable contact member;

(ii) means for guiding the contact member from a lock position to an armed position in response to seating of the syringe into the receiver means, the contact member projecting into the cavity in the lock position;

(iii) means for biasing the contact member toward the lock position; and

(iv) means operatively coupled to the contact member for preventing movement of the trigger member from the extended position when the contact member is not in the armed position.

13. A hypodermic syringe safety injector apparatus comprising:

(a) a medical syringe comprising a cylindrical barrel having a syringe axis, a lateral projection on the barrel, a hypodermic needle carried by and in fluid connection with one end of the barrel, the needle having a tip extending a fixed distance relative to the lateral projection, a fluid expelling plunger in the barrel and having a portion extending from an opposite end of the barrel;

(b) an elongated body for removably holding the syringe, the body having a forward end for the needle and a rearward end for the extending portion of the plunger;

(c) a trigger member supported by the body and having a trigger surface projecting forward of the forward end of the body, the trigger member being adapted for rearward movement from an extended position relative to the body in response to pressure exerted against the trigger surface by the flesh of a patient;

(d) receiver means for holding the syringe in axial alignment with the body;

(e) stop means for limiting movement of the syringe barrel from a rearward first position to a forward second position relative to the body, the tip of the needle being located rearwardly of the trigger surface in the first position when the trigger member is in the extended position, the needle being projected beyond the trigger surface in the second position for piercing the flesh of a user;

(f) actuator means for moving the plunger in a direction toward the forward end of the body;

(g) catch means for preventing operation of the actuator means;

(h) release means activated by the trigger member for releasing the catch means, whereby the plunger is projected forwardly within the barrel and the syringe is moved from the first position to the second position in response to movement of the plunger; and

(i) safety latch means for preventing operation of the release means except when the syringe is fully seated in the receiver means.

14. The apparatus of claim 13 wherein the safety latch means comprises:

(a) a movable contact member;

(b) means for guiding the contact member from a lock position to an armed position in response to seating of the syringe into the receiver means;

(c) means for biasing the contact member toward the lock position; and

(d) means operatively coupled to the contact member for preventing movement of the trigger member from the extended position when the contact member is not in the armed position.

15. The apparatus of claim 14 wherein the receiver means comprises a guide member having a cavity for releasably holding the barrel of the syringe, the cavity having a lateral opening for radial movement of the barrel into the cavity, the contact member projecting into the cavity in the lock position.

16. A hypodermic syringe injector apparatus for use with a conventional medical syringe comprising a cylindrical barrel having a syringe axis, a lateral projection on the barrel, a hypodermic needle carried by and in fluid connection with one end of the barrel, the needle having a tip extending a fixed distance relative to the lateral projection, a fluid expelling plunger in the barrel and having a portion extending from an opposite end of the barrel, the injector apparatus comprising:

(a) an elongated body for receiving the syringe, the body having a forward end for the needle and a rearward end for the extending portion of the plunger;

(b) a trigger member supported by the body and having a trigger surface projecting forward of the forward end of the body, the trigger member being adapted for rearward movement from an extended position relative to the body in response to pressure exerted against the trigger surface by the flesh of a patient;

(c) receiver means for holding the syringe in axial alignment with the body, the receiver means providing a frictional resistance to the forward movement of the syringe barrel, the frictional resistance of the receiver means being greater than a plunger frictional resistance to forward movement of the plunger within the barrel, the apparatus coordinating the forward movement of the plunger in the barrel and the forward movement of the barrel in the receiver means to produce a tracked injection whereby a substantial portion of the fluid is deposited along and ahead of the needle during forward movement of the needle into the flesh;

(d) stop means for limiting movement of the syringe barrel from a rearward first position to a forward second position relative to the body, the tip of the needle being located rearwardly of the trigger surface in the first position when the trigger member is in the extended position, the needle being projected beyond the trigger surface in the second position for piercing the flesh of a user;

(e) actuator means for moving the plunger in a direction toward the forward end of the body;

(f) catch means for preventing operation of the actuator means; and

(g) release means activated by the trigger member for releasing the catch means, whereby the plunger is projected forwardly within the barrel and the syringe is moved from the first position to the second position in response to movement of the plunger.

17. The apparatus of claim 16 wherein the trigger member is rearwardly movable from the extended position to a stop position relative to the body, the needly projecting from about 0.09 inch to about 0.11 inch beyond the trigger surface when the trigger surface is in the stop position and the syringe is in the first position.

18. The apparatus of claim 16 wherein the trigger surface has an area of approximately 0.4 square inch, the trigger member requiring a force of about 2.5 lb. from the skin pressure of the patient for activating the release means.

19. The apparatus of claim 16 wherein the frictional resistance of the receiver means is at least about five times the plunger frictional resistance.

20. The apparatus of claim 16 wherein the syringe has a capacity of approximately 0.5 cc and the plunger frictional resistance is approximately 0.5 lb., the frictional resistance from the receiver means being from about 2 lb. to about 4 lb. during the forward movement of the syringe.

21. The apparatus of claim 20 wherein the actuator means is biased from about 1.5 lb to about 4.5 lb. toward the forward end of the body.

22. The apparatus of claim 21 wherein the actuator means is biased to not more than about 3.5 lb.

23. The apparatus of claim 16 wherein the actuator means, the catch means, and the release means are each retained in operative relation to the body by the receiver means being fixedly attached to the body in an interlocking connection therewith for facilitating assembly of the apparatus.

24. The apparatus of claim 23 wherein the connection of the receiver means to the body comprises a pair of finger members of the receiver means outwardly engaging corresponding shoulder surfaces of the body, whereby separation of the finger members from the body requires simultaneous deformation of both the finger members at at least two positions along each of the finger members, the finger members each being sufficiently flexible so that deflection thereof at only one of the positions does not effect the release of the receiver means from the body.

25. A hypodermic syringe injector apparatus for use with a conventional medical syringe comprising a cylindrical barrel having a syringe axis, a lateral projection on the barrel, a hypodermic needle carried by and in fluid connection with one end of the barrel, a fluid expelling plunger in the barrel and having a portion extending from an opposite end of the barrel, the injector apparatus comprising:

(a) an elongated body for receiving the syringe, the body having a forward end for the needle and a rearward end for the extending portion of the plunger;

(b) a trigger member supported by the body and having a trigger surface projecting forward of the forward end of the body, the trigger member being adapted for rearward movement from an extended position to a stop position relative to the body in response to pressure exerted against the trigger surface by the flesh of a patient;

(c) receiver means for holding the syringe in axial alignment with the body, the receiver means providing a frictional resistance to the forward movement of the syringe barrel, the frictional resistance of the receiver means being at least about quadruple a plunger frictional resistance to forward movement of the plunger within the barrel, the apparatus coordinating the forward movement of the plunger in the barrel and the forward movement of the barrel in the receiver means to produce a tracked injection whereby a substantial portion of the fluid is deposited along and ahead of the needle during forward movement of the needle into the flesh, comprising a guide member having a cavity for releasably holding the barrel of the syringe, the cavity having a lateral opening for radial movement of the barrel into the cavity;

(d) stop means for limiting movement of the syringe barrel from a rearward first position to a forward second position relative to the body, the tip of the needle being located rearwardly of the trigger surface in the first position when the trigger member is in the extended position, the needle projecting from about 0.09 inch to about 0.11 inch beyond the trigger surface when the trigger surface is in the stop position and the syringe is in the first position for piercing the flesh of a user, the needle being projected farther beyond the trigger surface in the second position;

(e) actuator means for moving the plunger in a direction toward the forward end of the body;

(f) catch means for preventing operation of the actuator means; and

(g) release means activated by the trigger member for releasing the catch means, whereby the plunger is projected forwardly within the barrel and the syringe is moved from the first position to the second position in response to movement of the plunger.

26. The apparatus of claim 25 wherein the syringe has a capacity of approximately 0.5 cc, the plunger having a frictional resistance of approximately 0.5 lb., the frictional resistance from the receiver means being from about 2 lb. to about 4 lb. during the forward movement of the syringe.

27. The apparatus of claim 26 wherein the actuator means is biased from about 1.5 lb. to about 3.5 lb. toward the forward end of the body.

28. A hypodermic syringe injector apparatus comprising:

(a) a medical syringe comprising a cylindrical barrel having a syringe axis, a lateral projection on the barrel, a hypodermic needle carried by and in fluid connection with one end of the barrel, the needle having a tip extending a fixed distance relative to the lateral projection, a fluid expelling plunger in the barrel and having a portion extending from an opposite end of the barrel;

(b) an elongated body for receiving the syringe, the body having a forward end for the needle and a rearward end for the extending portion of the plunger;

(c) a trigger member supported by the body and having a trigger surface projecting forward of the forward end of the body, the trigger member being adapted for rearward movement from an extended position relative to the body in response to pressure exerted against the trigger surface by the flesh of a patient;

(d) receiver means for holding the syringe in axial alignment with the body, the receiver means providing a frictional resistance to the forward movement of the syringe barrel, the frictional resistance of the receiver means being at least about quadruple a plunger frictional resistance to forward movement of the plunger within the barrel, the apparatus coordinating the forward movement of the plunger in the barrel and the forward movement of the barrel in the receiver means to produce a tracked injection whereby a substantial portion of the fluid is deposited along and ahead of the needle during forward movement of the needle into the flesh.

(e) stop means for limiting movement of the syringe barrel from a rearward first position to a forward second position relative to the body, the tip of the needle being located rearwardly of the trigger surface in the first position when the trigger member is in the extended position, the needle being projected beyond the trigger surface in the second position for piercing the flesh of a user;

(f) actuator means for moving the plunger in a direction toward the forward end of the body;

(g) catch means for preventing operation of the actuator means; and

(h) release means activated by the trigger member for releasing the catch means, whereby the plunger is projected forwardly within the barrel and the syringe is moved from the first position to the second position in response to movement of the plunger.

29. The apparatus of claim 28 wherein the syringe has a capacity of approximately 0.5 cc and the plunger frictional resistance is approximately 0.5 lb., the frictional resistance from the receiver means being from about 2 lb. to about 4 lb. during the forward movement of the syringe.

30. The apparatus of claim 29 wherein the actuator means is biased from about 1.5 lb. to about 4.5 lb. toward the forward end of the body.

31. The apparatus of claim 30 wherein the actuator means is biased to not more than about 3.5 lb.