Safety device to prevent excessive battery drain

• US 4,902,956 A
• Filed: 11/17/1988
• Issued: 02/20/1990
• Est. Priority Date: 12/12/1986
• Status: Expired due to Fees

• Current Assignee: Sloan Company Incorporated (Sloan)
• Original Assignee: Sloan Company Incorporated (Sloan)
• Inventors: Sloan, Jeffrey M.
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US07/272,427
• Time in Patent Office: 460 Days
• Field of Search: 320/13, 320/40, 307/10, 307/10.BP, 322/7, 322/8
• US Class Current: 320/135
• CPC Class Codes: B60R 16/03 for supply of electrical power to vehicle subsystems or for circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: H02J 1/14 Balancing the load in a network
• CPC Class Codes: H02J 2310/46 for ICE-powered road vehicles
• CPC Class Codes: H02J 7/0029 with safety or protection devices or circuits
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
• CPC Class Codes: H02J 9/002 in which a reserve is maintained in an energy source by disconnecting non-critical loads, e.g. maintaining a reserve of charge in a vehicle battery for starting an engine
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles

Abstract

A safety device is wired in series with selected accessories in a wiring circuit for a vehicle. The safety device of the present invention determines the state of charge of the battery as a function of the rate of discharge of the battery. When the state of charge falls below preset values, the device activates a switch which disconnects the battery from the vehicle wiring circuit in order to save sufficient energy for engine ignition. In another embodiment, a programmed microprocessor activates electronic switches to sequentially disconnect banks of accessories from the battery.

Claims

1. For use in conjunction with a vehicle having a battery, an ignition system, and at least one electrically powered accessory connected to the battery, a device for electrically disconnecting the battery from the accessory whenever the battery energy falls below a predetermined value comprising:

a normally closed switch connected in series between the battery and the accessory, and

means for opening said switch comprising;

means for sensing a battery characteristic indicative of battery drain and for generating an output signal whenever an energy capacity of said battery falls below said predetermined value,

timing means responsive to said sensing means output signal for generating a timing output signal a predetermined time period after said sensing means output signal, and

means responsive to said timing means output signal for opening said switch,

wherein said sensing means comprises means for determining the rate of discharge of the battery and for adjusting a threshold level at which said timing means is activated as a function of the rate of discharge of the battery.

2. The invention as defined in claim 1 wherein said sensing means comprises a voltage comparator.

3. The invention as defined in claim 2 wherein said sensing means comprises two voltage comparators.

4. The invention as defined in claim 1 wherein said timing means comprises a timer.

5. The invention as defined in claim 1 wherein said opening means comprises a MOSFET, an electrical switch and a latch coil connected in series with the battery, said timing means output signal being connected to a gate on said MOSFET so that said timing means output signal turns on said MOSFET and energizes said latch coil, said latch coil opening said switch upon energization.

6. The invention as defined in claim 5 wherein said switch comprises reset means and an over center mechanism movable between an open and closed position which retains said switch in an open position until activation of said reset means.

7. The invention as defined in claim 6 wherein said reset means comprises a button which, upon depression, mechanically moves said over center mechanism from its open and to its closed position.

8. The invention as defined in claim 1 wherein said rate sensing means comprises a programmed integrated microprocessor circuit.

9. The invention as defined in claim 8 wherein the vehicle comprises a plurality of accessories arranged in at least two banks, one of said normally closed switches being associated with each bank, means for sequentially opening said switches so that one switch opens when the threshold level attains a first level and the other switch opens when the threshold level attains a second level.

10. The invention as defined in claim 1 and further comprising means for deactivating said electrical disconnecting means whenever the ignition system is active.

11. The invention as defined in claim 1 wherein said sensing means comprises a first and second comparator, said first comparator generating a first output signal to said timer means which resets and energizes said timing means when the battery voltage falls below a first voltage level, said second comparator generating an output signal which activates and initiates the beginning of said predetermined time period when the battery voltage falls below a second voltage level, said first voltage level being greater than said second voltage level.

12. The invention as defined in claim 5 wherein said switch comprises reset means having a switch actuator, a button and a ratchet mechanism interposed between said button and said switch actuator.

13. The invention as defined in claim 1 wherein said means for determining the state of charge further comprises means for determining the rate of discharge of the battery.

14. The invention as defined in claim 13 wherein said means for determining the state of charge of the battery comprises means for determining the temperature of the battery.

15. For use in conjunction with a vehicle having a battery, an ignition system, and at least one electrically powered accessory connected to the battery, a device for electrically disconnecting the battery from the accessory whenever the battery energy falls below a predetermined value comprising:

a normally closed switch connected in series between the battery and the accessory, and

means for opening said switch comprising;

means for sensing a battery characteristic indicative of battery drain and for generating an output signal whenever an energy capacity of said battery falls below said predetermined value,

timing means responsive to said sensing means output signal for generating a timing output signal a predetermined time period after said sensing means output signal, and

means responsive to said timing means output signal for opening said switch,

wherein said sensing means comprises a first and second comparator, said first comparator generating a first output signal to said timer means which resets and energizes said timing means when the battery voltage falls below a first voltage level, said second comparator generating an output signal which activates and initiates the beginning of said predetermined time period when the battery voltage falls below a second voltage level, said first voltage level being greater than said second voltage level.

16. The invention as defined in claim 15 wherein said sensing means comprises a voltage comparator.

17. The invention as defined in claim 16 wherein said sensing means comprises two voltage comparators.

18. The invention as defined in claim 15 wherein said timing means comprises a timer.

19. The invention as defined in claim 15 wherein said opening means comprises a MOSFET, an electrical switch and a latch coil connected in series with the battery, said timing means output signal being connected to a gate on said MOSFET so that said timing means output signal turns on said MOSFET and energizes said latch coil, said latch coil opening said switch upon energization.

20. The invention as defined in claim 19 wherein said switch comprises reset means and an over center mechanism movable between an open and closed position which retains said switch in an open position until activation of said reset means.

21. The invention as defined in claim 20 wherein said reset means comprises a button which, upon depression, mechanically moves said over center mechanism from its open and to its closed position.

22. The invention as defined in claim 15 wherein said sensing means comprises means for sensing the state of charge of the battery and for adjusting a threshold level at which said timing means is activated as a function of the state of charge of the battery.

23. The invention as defined in claim 22 wherein said rate sensing means comprises a programmed integrated microprocessor circuit.

24. The invention as defined in claim 23 wherein the vehicle comprises a plurality of accessories arranged in at last two banks, one of said normally closed switches being associated with each bank, means for sequentially opening said switches so that one switch opens when the threshold level attains a first level and the other switch opens when the threshold level attains a second level.

25. The invention as defined in claim 22 and further comprising means for deactivating said electrical disconnecting means whenever the ignition system is active.

26. The invention as defined in claim 19 wherein said switch comprises reset means having a switch actuator, a button and a ratchet mechanism interposed between said button and said switch actuator.