Drive apparatus

• US 4,904,917 A
• Filed: 08/27/1987
• Issued: 02/27/1990
• Est. Priority Date: 08/29/1986
• Status: Expired due to Fees

• Current Assignee: GEC Marconi Limited (Gooding Consumer Electronics Ltd.)
• Original Assignee: Rank Pullin Control Limited
• Inventors: Hakluytt, Piers D.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Bergmann, Saul M.
• Application Number:
  US07/090,181
• Time in Patent Office: 915 Days
• Field of Search: 318/696, 318/685, 318/257, 318/341, 355/8, 355/14 R
• US Class Current: 318/696
• CPC Class Codes: H02P 8/04 Arrangements for starting
• CPC Class Codes: H02P 8/16 Reducing energy dissipated or supplied
• CPC Class Codes: H02P 8/18 Shaping of pulses, e.g. to reduce torque ripple

Abstract

Drive apparatus, particularly for a twin polygon thermal scanner, utilizes a stepper motor driven by pulses of variable width timed, relative to the rotational position of the motor, so that the pulses are substantially centred on the maximum torque position of the motor. This minimizes power consumption. The control circuitry for the motor performs a start sequence, which is aborted and reinitiated in the event that the motor fails properly to start and in which the frequency of the pulses applied to the stopper motor is increased as the motor accelerates. Any excessive increase in the rate of increase of frequency of the pulses is detected and corrected. When the motor is running up to speed, the power applied to the motor is controlled by a phase detector which detects variations in phase between a referenced pulse train and a pulse train generated by the rotation of the motor.

Claims

1. A variable drive apparatus, comprising:

a stepper motor having a rotor and a plurality of coils;

power supply means arranged to supply pulses to said coils in sequence to cause sustained rotation of said rotor;

means for modulating the width of said pulses for varying the power applied to said coils;

signal generating means for generating a variable rate signal;

signal producing means for receiving said variable rate signal and producing a first signal, the timing of which controls the timing of the centers of said pulses, and a second signal, which controls progress through said sequence, the first and second signals having a predetermined timing relationship to each other and each having a timing and a frequency determined by said variable rate signal;

means to supply a control signal having a timing in accordance with the phase position of said rotor; and

means to enable the generation of the variable rate signal by said signal generating means to be effected by said control signal so as to maintain the centers of said pulses substantially coincident with the positions of the rotor relative to the coils at which maximum torque is generated.

2. Apparatus according to claim 1, wherein said modulating means comprises means for producing a triangular wave, means for producing a reference level intermediate the maximum and minimum values of the triangular wave, means for providing said pulses during periods when the value of the triangular wave is to one side of said reference value, and means for varying the relationship between the reference value and the triangular wave thereby to modulate the width of the pulses.

15. Apparatus according to claim 1 wherein said modulating means modulates the width of said pulses by comparing a reference level with an alternating wave form, the frequency and timing of which are determined by the frequency and timing of said first signal.

16. Apparatus according to claim 1, wherein said control signal is input to said signal generating means, to control the phase of said variable rate signal.

17. Apparatus according to claim 1, wherein said signal producing means comprises a counter which receives said variable rate signal as a clock input and which provides said first and second signals as count outputs.

18. Apparatus according to claim 17, wherein the frequency of said variable rate signal is reduced if the count value of said counter exceeds a predetermined value before said control signal is received.

19. Apparatus according to claim 18, wherein said control signal resets said counter, and a rate reduction signal for reducing the frequency of the variable rate signal is provided if the count value of the counter exceeds said predetermined value.

3. Drive apparatus comprising a stepper motor, power supply means for supplying drive pulses to said motor for effecting sustained drive of said motor, and start control means operable to perform a start sequence in which it causes the power supply means to supply said drive pulses initially at a low frequency and said frequency is increased at a relatively low rate for an initial period determined by the speed of rotation of the motor and subsequently at a relatively high rate.

4. Apparatus according to claim 3, wherein said power supply means supplies said drive pulses in accordance with control pulses and said start control means comprises a variable frequency pulse source operable to produce said control pulses, means to sense the speed of said motor, and means to limit the rate of increase of frequency of said control pulses dependent upon the rate of increase of the sensed speed of said motor.

5. Apparatus according to claim 4, wherein said control pulses have a higher frequency than said drive pulses and said means to limit comprises counter means operable to count the number of said control pulses in a period defined by the speed of the motor and to reduce the rate of increase of frequency of the control pulses if the number thereof within said period exceeds a predetermined number.

6. Apparatus according to claim 5, wherein said source of controlled pulses comprises a voltage control oscillator, a capacitor connected thereto for defining the frequency of the oscillator, means for increasing the voltage on the capacitor in order to increase the frequency of the control pulses, said means to limit being effective to partially discharge said capacitor.

7. Drive apparatus comprising a stepper motor, power supply means for supplying pulses to said motor for effecting sustained drive of said motor, start control means operable to control said power supply means to perform a start sequence for said motor, detector means to detect whether said motor has started, and timing means for providing a time out signal at the end of a time-out interval from the beginning of the start sequence, said control means being responsive to said detector means and said timing means to restart the start sequence and reset said timing means in the event the said timing means provides said time-out signal before said start control means receives a signal from the detector means indicating the the motor has started.

8. Drive apparatus comprising a motor, means for supplying a first signal at a reference frequency representing a speed at which said motor is to be driven, means for supplying a second signal having a frequency representing the actual speed of the motor, first and second counters arranged for receiving respectively said first and said second signals, means for obtaining a further signal representing the difference in the number of cycles of said first and second signals counted by said first and second counters respectively, and means for controlling the speed of the motor in dependence upon the value of said further signal.

9. Apparatus to claim 8, wherein said means for obtaining a further signal comprises means for obtaining a digital signal representing said difference, and a digital-to-analogue converter for converting said digital difference signal to analogue form.

10. Apparatus according to claim 9, wherein said analogue signal alternates between first and second values with a mark space ratio representative of any phase difference of a fraction of a cycle between said first and second signals.

11. Apparatus according to claim 10, including means for smoothing said analogue signal.

12. Apparatus according to claim 9, wherein one of said counters is arranged to count up and the other is arranged to count down and wherein said means for obtaining a digital signal representing said difference comprises an adder.

13. Apparatus according to claim 8, including reset means for zeroing one of said counters and setting a predetermined number into the other.

14. Drive apparatus comprising a motor, means for supplying a first signal at a reference frequency representing a desired frequency of revolution of said motor, means for providing a second signal having a frequency representing the actual frequency of revolution of said motor, said frequencies of both of said first and second signals being at least 100 times said frequency of revolution, first detector means for detecting the difference between said frequencies of said first and second signals, second detector means for detecting a phase difference between said first and second signals, third detector means for detecting whether the frequency difference is within predetermined limits, and control means responsive to the third detector means to control the speed of the motor in accordance with said frequency difference when said frequency difference is outside predetermined limits and in accordance with said phase difference when said frequency difference is within said predetermined limits.