Electronic height sensor

• US 4,909,536 A
• Filed: 10/24/1988
• Issued: 03/20/1990
• Est. Priority Date: 10/24/1988
• Status: Expired due to Term

• Current Assignee: Tenneco Automotive Operating Company Incorporated (Apollo Global Management, Inc.)
• Original Assignee: Monroe Auto Equipment Company (Apollo Global Management, Inc.)
• Inventors: Hale, James A.
• Primary Examiner(s): Bertsch, Richard A.
• Application Number:
  US07/261,685
• Time in Patent Office: 512 Days
• Field of Search: 280/707, 280/840, 280/6.1, 280/DIG. 1, 324/208, 180/41
• US Class Current: 280/6.157
• CPC Class Codes: B60G 17/01933 Velocity, e.g. relative velocity-displacement sensors
• CPC Class Codes: B60G 2202/152 Pneumatic spring
• CPC Class Codes: B60G 2204/111 on pneumatic springs
• CPC Class Codes: B60G 2204/112 on dampers, e.g. fluid dampers
• CPC Class Codes: B60G 2400/252 vertical
• CPC Class Codes: B60G 2500/30 Height or ground clearance
• CPC Class Codes: B60G 2600/26 Electromagnets; Solenoids

Abstract

A vehicle leveling strut of the type having a direct-acting hydraulic shock absorber provided with a reciprocable piston rod having a dirt shield mounted thereon. A tubular rolling diaphragm member secured at one end to the shock absorber and to the opposite end to the dirt shield and defining therewith a variable volume chamber adapted to be selectively pressurized and de-pressurized for controlling the distance between the sprung and unsprung portions of an associated vehicle. Located interiorly of the pressurizable chamber and concentrically positioned between the shock absorber and fixedly mounted to the dirt shield is a generally tubular support member upon which is mounted at least one pair of electrical coil windings for sensing changes in the electromagnetic field of each coil winding. Associated with the shock absorber axially moving through the tubular support member are means for changing the electromagnetic fields of the coil windings so as to provide a control signal which effects actuation of a pressurized fluid supply source.

Claims

1. A vehicle attitude control device operable to change the attitude of said vehicle in response to changes in first and second electromagnetic fields, said vehicle attitude control device comprising:

a first member defining a chamber;

a second member telescopically movable within said chamber;

first means for sensing changes in said first electromagnetic field;

second means for sensing changes in said second electromagnetic field;

means for changing said first and second electromagnetic fields in response to relative displacement of said members;

a source of pressurized fluid for supplying pressurized fluid to and from said chamber; and

a control circuit for effecting actuation of said source of pressurized fluid in response to changes in said first and second electromagnetic fields.

2. The vehicle attitude control device according to claim 1, further comprising an air adjustable leveling strut.

3. The vehicle attitude control device according to claim 1, wherein said first and second means for sensing changes in said first and second electromagnetic fields comprise first and second electrically conductive coil windings.

4. The vehicle attitude control device according to claim 1, further comprising means for coaxially mounting said first and second means for sensing between said first and second members.

5. The vehicle attitude control device according to claim 4, wherein said mounting means comprises a substantially tubular mounting member adapted to conform to and be secured to the peripheral inner surface of said chamber through which said second member is telescopically movable.

6. The vehicle attitude control device according to claim 5, wherein said first and second means for sensing changes in said first and second electromagnetic fields comprise first and second electrically conductive coil windings longitudinally spaced at predetermined locations relative to said means for changing said first and second electromagnetic fields.

7. The vehicle attitude control device according to claim 6, wherein said means for changing said first and second electromagnetic fields is operatively associated with said second member telescopically passing through said tubular mounting member secured to said first member within said chamber.

8. The vehicle attitude control device according to claim 2, wherein said air adjustable leveling strut unit comprises a piston and cylinder assembly, a piston rod extended axially from one end of said cylinder, a generally tubular dirt shield mounted on said piston rod and extending coaxially thereof and spaced radially outward from said cylinder, and a rolling diaphragm member secured to said cylinder and said dirt shield in defining said chamber therewith.

9. The vehicle attitude control device according to claim 8, wherein said air adjustable leveling strut further comprises a generally tubular mounting member radially secured to the interior of said dirt shield, wherein said first and second means for sensing changes in said electromagnetic fields comprise first and second electrically conductive coil windings encircling said member and spaced thereon, and wherein said means for changing the electromagnetic fields associated with said first and second coil windings is operatively mounted to said cylinder telescopically passing through said tubular mounting member such that said means for changing said electromagnetic fields is axially movable relative to said first and second coil windings.

10. The vehicle attitude control device according to claim 9, wherein said means for changing the electromagnetic fields associated with said first and second coil windings comprises a clamping ring operably securing said diaphragm member to said cylinder, said clamping ring acting to induce changes in said electromagnetic fields of said coil windings corresponding to the axial location of said clamping ring relative to said coil windings thereby effecting actuation of said pressurized fluid source so as to change the attitude of said vehicle in response thereto.

11. An air adjustable leveling strut connecting the sprung and unsprung portions of a vehicle, said shock absorber operable to change the attitude of said vehicle in response to changes in said first and second electromagnetic fields, said air adjustable leveling strut comprising:

a hydraulic direct acting shock absorber having a piston, cylinder and dirt shield;

a piston rod coupled to said piston and extending axially from one end of said cylinder;

a generally tubular diaphragm member defining a pressurizable chamber with said dirt shield and said cylinder;

means for supplying pressurized fluid to and from said chamber;

means for changing said first and second electromagnetic fields, said means operably associated with said cylinder;

a generally tubular height sensing device concentrically disposed between said cylinder and said dirt shield within said chamber and secured therein, said height sensing member operatively supporting and positioning first and second electrically conductive coil windings radially encircling said support tubular member which are operable for sensing changes in said first and second electromagnetic fields in response to relative axial displacement between said cylinder and dirt shield; and

a control circuit controlling energization of said pressurized fluid supply means;

whereby said first and second electrically conductive coil windings define three discrete axial displacement positions of said shock absorber cylinder relative to said dirt shield such that the axial position of said means for changing said electromagnetic fields which is operably associated with said cylinder produces a control signal corresponding to its axial position below, between, and above said first and second windings so as to energize said pressurized fluid supply means to change the vehicular attitude accordingly.

12. The vehicle attitude control device according to claim 11, wherein said air adjustable leveling strut unit comprises a piston and cylinder assembly, a piston rod extending axially from one end of said cylinder, a generally tubular dirt shield mounted on said piston rod and extending coaxially thereof and spaced radially outward from said cylinder, and a rolling diaphragm member secured to said cylinder and said dirt shield and defining said chamber therewith.

13. The vehicle attitude control device according to claim 11, wherein said means for changing said first and second electromagnetic fields produced by said first and second electrically conductive coil windings comprises a circumferential clamping ring operably mounted to said shock cylinder so as to sealingly secure said rolling diaphragm member thereon.

14. The vehicle attitude control device according to claim 13, wherein the support member is radially secured to the interior of said dirt shield and wherein said first and second coil windings are longitudinally spaced such that said cylinder axially reciprocating through said supporting member acts to locate said clamping ring at relative axial positions below, between, and above said windings.

15. The vehicle attitude control device according to claim 14, wherein said cylinder mounted clamping ring acts to change the electromagnetic field associated with said coil windings corresponding to its relative axial positioning, thereby producing one of three discrete positional signals.

16. The vehicle attitude control device according to claim 11, wherein said pressurized fluid source comprises an electrically energizable air compressor actuated by said control circuit.

17. The vehicle attitude control device according to claim 16, wherein said control signal comprises time-averaging logic such that vehicular attitude is adjusted upon said means for changing said first and second electromagnetic fields maintaining an axial position relative to said first and second coil windings for a predetermined time period, thereby eliminating premature energization of said pressurized fluid source due to normal vehicle clamping motion of said shock absorber.

18. A height sensing device for an air adjustable leveling strut of the type having a hydraulic direct acting shock absorber, a dirt shield, and a pressurizable chamber adapted to be supplied with pressurized fluid, said device sensing changes in an electromagnetic field and comprising:

a generally tubular support member concentrically disposed between said shock absorber and said dirt shield within said chamber;

means for securing said support member to the inner peripheral surface of said dirt shield;

at least one pair of electrically conductive coil windings radially encircling said tubular support member, said windings axially aligned on said member to define at least three discrete height sensing positions corresponding to three axial displacement positions of said shock absorber relative to said dirt shield; and

an air tight electrical connector member mountable within an access opening passing through said dirt shield, said connector electrically connecting said windings to an external control circuit.

19. The height sensing device according to claim 18, wherein said tubular support member is electrically nonconductive and has transversely extending radial shoulders at its ends for protecting said coil windings.

20. The height sensing device according to claim 18, wherein the means for securing said tubular support member to the inner peripheral surface of said dirt shield comprises a transversely extending radial shoulder integral to said tubular support member at its lower end, said radial shoulder mountable within internal channel means provided at the lower end of said dirt shield.

21. The height sensing device according to claim 18, wherein said tubular support member supports one pair of electrically conductive coil windings, said coil windings sensing changes in the said electromagnetic fields.

22. The height sensing device according to claim 21, wherein the longitudinal spacing of said pair of coil windings defines three discrete axial height positions of said shock absorber relative to said dirt shield.

23. The height sensing device according to claim 22, wherein said height positions correspond to axial positioning of a shock absorber mounted clamping ring below, between, and above said pair of coil windings, said clamping ring inducing changes in the electromagnetic field associated with each of said coil windings.

24. A method of changing the attitude of a vehicle in response to changes in first and second electromagnetic fields, said vehicle having sprung and unsprung positions, said method comprising the steps of:

connecting an air adjustable leveling strut between sprung and unsprung portions of said vehicle, said air adjustable leveling strut comprising a hydraulic direct acting shock absorber having a piston, cylinder, dirt shield and a generally tubular diaphragm member defining a pressurizable chamber with said dirt shield and said cylinder;

providing first and second means for sensing changes in said first and second electromagnetic fields, said first and second means for sensing being concentrically positioned between said cylinder and said dirt shield within said pressurizable chamber;

changing said first and second electromagnetic fields in response to relative axial displacement of said air adjustable shock absorber between sprung and unsprung portions of said vehicle; and

actuating a source of fluid pressure to introduce or exhaust pressurized fluid to said air adjustable shock absorber so as to change the attitude of said vehicle.

25. The method as defined in claim 24, wherein said step of providing a first and second means for sensing changes in said electromagnetic fields further comprises first and second electrically conductive coil windings.

26. The method as defined in claim 25, wherein said coil windings are secured to a substantially tubular support member adapted to conform and be radially secured to a inner peripheral wall of said chamber through which said shock absorber cylinder is telescopically movable.

27. The method as defined in claim 26, wherein said step of changing said first and second electromagnetic fields associated with said first and second coil windings comprises a circumferential clamping ring operably mounted to said shock absorber cylinder so as to sealingly secure said rolling diaphragm member thereon and which is axially movable through said coil windings via axial movement of said shock absorber cylinder.

28. The method as defined in claim 27, wherein said support member is secured to the interior of said dirt shield and wherein said first and second coil windings are spaced such that said shock absorber cylinder axially reciprocating through said support member acts to position said clamping ring at relative displacement positions below, between, and above said coil windings.

29. The method as defined in claim 28, wherein said cylinder mounted clamping ring acts to change the electromagnetic field associated with said coil windings corresponding to the relative axial positioning of said clamping ring, thereby producing one of three discrete positional signals for selectively communicating with a control circuit effecting actuation of an external pressurized air source, thereby adjusting the length of said air adjustable leveling strut.

30. A vehicle leveling strut connectable to a source of pressurized fluid for changing the attitude of said vehicle, said leveling strut comprising:

a damper having a piston and rod assembly reciprocably confined within a first cylinder with a first end of said piston rod extending axially from one end of said first cylinder;

a second cylinder concentric with and radially outward from said first cylinder, said second cylinder secured to said first end of said piston rod for reciprocable movement therewith;

chamber means for providing a fluid-tight pressurizable chamber between said first and second cylinders;

displacement sensing means for sensing the relative axial displacement between said first and second cylinders, said displacement sensing means disposed between said first and second cylinder and capable of reciprocable movement with said second cylinder, said displacement sensing means including first and second coil means for generating first and second electromagnetic fields, respectively;

field changing means for changing one of said first and second electromagnetic fields in response to axial displacement of said first cylinder relative thereto, said field changing means operably associated with said first cylinder; and

a control circuit for sensing changes in one of said first and second electromagnetic fields and energizing said pressurized fluid source in response thereto, said first and second coil means defining three discrete axial displacement positions of said first cylinder relative to said second cylinder such that the axial position of said field changing means relative to said first and second electromagnetic fields generates an electrical control signal for energization of said pressurized fluid source to selectively charge the attitude of said vehicle.

31. A vehicle leveling strut according to claim 30 wherein said second cylinder comprises a generally tubular dirt shield, said chamber means comprising a rolling tubular diaphragm member secured between said first cylinder of said damper and said dirt shield, and wherein said field changing means comprises a metallic clamping ring securing said diaphragm member to said first cylinder.

32. A vehicle leveling strut according to claim 31 wherein said displacement sensing means comprises a generally tubular non-magnetic support member concentrically disposed between said damper and said dirt shield and secured to said dirt shield for axial reciprocable movement therewith, said support member having said first and second coil means supported thereon and radially encircling said support member at a predetermined longitudinal spacing such that axial reciprocable movement of said damper through said support member positions said clamping ring at relative axial positions below, between, and above said first and second coil means.