Electric heating unit

• US 4,910,388 A
• Filed: 07/11/1988
• Issued: 03/20/1990
• Est. Priority Date: 07/15/1987
• Status: Expired due to Fees

• Current Assignee: E.G.O. Elektro-Gerate Blanc U. Fischer
• Original Assignee: E.G.O. Elektro-Gerate Blanc U. Fischer
• Inventors: Lorenz, Josef, Keller, Ewald, Kicherer, Robert
• Primary Examiner(s): GRIFFIN, DONALD
• Application Number:
  US07/217,569
• Time in Patent Office: 617 Days
• Field of Search: 219/203, 219/543
• US Class Current: 219/543
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/36 heating conductor embedded in insulating material
• CPC Class Codes: H05B 3/748 Resistive heating elements, i.e. heating elements exposed to the air, e.g. coil wire heater H05B3/742 takes precedence

Abstract

In an electric heating unit (1), at least one heating circuit of a heating resistor (2) is arranged as a coated or printed conductor track and is consequently arranged by means of an adhesive joint (16) on a support (3) made from a high temperature-resistant synthetic paper. The unit is fixed, on its bare side remote from the heating resistor and by means of a whole-surface adhesive joint (13), directly to the associated reception side (11) of the body (10) to be heated. The adhesive joint (13) is appropriately formed by an adhesive layer (14) of silicone resin adhesive or the like, or a self-adhesive layer with a thickness of a few tenths of a millimeter and which permanently in stress-compensating manner has roughly the same thermal stability as the support (3). At least one heating circuit can be switched by means of a mechanical temperature switch with high switching hysteresis.

Claims

1. An electrical heating unit for a body to be heated, said heating unit comprising:

a support made from an insulating material;

a heating resistor arranged on said support to form a unit, said heating resistor being made from a polymer paste constituting a compound layer of said support and containing graphite, wherein said support is at least partly formed by a paper-like particle-containing substrate, and said heating resistor contains a mixture of silver and graphite.

2. The heating unit according to claim 1, wherein said heating resistor is flat and layer-like, having a heating resistor surface, said support having a reception side connected to the heating resistor, said heating unit having on a surface including the heating resistor surface an at least part-surface adhesive joint for direct connection with a mating surface of said body to be heated.

3. The heating unit according to claims 1 or 2, comprising at least one adhesive joint on the heating unit substantially formed by an adhesive layer of at least substantially between 0.1 mm and 0.8 mm thickness.

4. The heating unit according to claim 1, further comprising at least one adhesive joint on the heating unit, at least partly formed by an adhesive hardening under atmospheric humidity.

5. The heating unit according to claim 1, further comprising at least one adhesive joint on the heating unit, formed by an at least 0.1 mm thick self-adhesive layer, thermally stable to substantially 130°

C.

6. The heating unit according to claim 1, wherein only on a side remote from the body to be heated, the heating resistor is entirely covered by the support.

7. The heating unit according to claim 1, wherein said heating resistor has portions located adjacent to areas of said support, said areas of said support being fixed by an adhesive joint directly to a mating surface.

8. The heating unit according to claim 7, wherein said areas of said support are fixed directly to the mating surface by a same adhesive joint as said heating resistor.

9. The heating unit according to claim 1, wherein the heating device is fixed to the body to be heated by a single adhesive joint layer provided on a blank surface of the heating resistor and in substantially full-area manner on said support.

10. The heating unit according to claim 1, wherein an adhesive joint for the heating resistor is provided by a layer coated-on an associated surface and is connected as a printed conductor track to the support.

11. The heating unit according to claim 1, wherein the heating resistor is formed from a mixture of a silver and a graphite polymer paste.

12. The heating unit according to claim 1, wherein the heating resistor is stabilized by heat treatment and is burnt in at a temperature of approximately 200°

C.

13. The heating unit according to claim 1, wherein at least a reception side of the body to be heated is formed from an electrically insulating hard material.

14. The heating unit according to claim 1, wherein the heating unit forms a three-layer sandwich plate with an adhesive layer, the heating resistor and the support, connecting heads for the heating resistor being incorporated in said sandwich plate.

15. The heating unit according to claim 1, wherein the support is substantially made from a non-melting, high temperature-resistant plastic.

16. The heating unit according to claim 15, wherein the support is made from an aromatic polymer in the manner of Aramid.

17. The heating unit according to claim 1, wherein the support comprises a paper-like material formed from a compressed mixture of fibers and flakes, including long pulp fibers, mixed with polyamide fibers combined with synthetic binders of the acrylate copolymer type and a top coating on both sides of the support.

18. The heating unit according to claim 1, wherein the body to be heated is a glass ceramic plate.

19. The heating unit according to claim 1, wherein the body to be heated is a mirror glass.

20. The heating unit according to claim 1, wherein the heating resistor is sealingly located between two substantially similar support layers.

21. The heating unit according to claim 1, wherein the support includes long-fiber pulp fibers.

22. The heating unit according to claim 1, wherein the support is a sandwich laminate of at least two layers, adjacent layers of the sandwich being made from the different materials.

23. The heating unit according to claim 1, wherein at least one adhesive joint is substantially formed by an adhesive layer between 0.1 mm and 0.5 mm thickness.

24. The heating unit according to claim 1, wherein the heating resistor has an adhesive joint provided with a layer pressed on to an associated surface and connected as a printed conductor track to the support.

25. The heating unit according to claim 1, wherein the heating resistor is stabilized by heat treatment and strengthened in connection to said support.

26. Any electrical heating unit for a body to be heated, said heating unit being a premanufactured assembly adapted for direct mounting to the body to be heated and comprising:

a support; and

,

a heating resistor arranged on said support, the support having outer boundaries, and within said outer boundaries said support has at least one venting opening forming an open through-opening extending through the electrical heating unit, the through-opening permitting escape of air during mounting of said heating unit on said body to be heated said at least one venting opening being located adjacent to the heating resistor and in at least one of said arrangements provided by a substantially parallel orientation of the venting opening to at least one adjacent portion of the heating resistor, and the location of the venting opening being between adjacent portions of the heating resistor.

27. The heating unit according to claim 26, wherein said through opening is one of a plurality of through openings substantially uniformly distributed over an area of said support.

28. The heating unit according to claim 26, wherein said through opening is one of a plurality of through openings located adjacent to the heating resistor, said through openings being located substantially parallel to adjacent portions of the heating resistor.

29. An electrical heating unit for a body to be heated, said heating unit comprising:

a support; and

,

a heating resistor arranged on said support, said heating resistor forming a prefabricated constructional unit with said support, and electric leads for said heating resistor, connecting heads of said leads passing through the support and defining free end faces, said constructional unit being adhesively fixed as an entity by means of an adhesive joint layer to the body to be heated, wherein said adhesive joint layer is provided on a surface including said end faces of said connecting heads.

30. An electrical heating unit for a body to be heated, said heating unit comprising:

a support; and

,

a heating resistor arranged on said support, wherein the heating device with the heating resistor remote from the body to be heated is provided laterally outside a heated field with part-surface adhesive joints, arranged in the manner of spacers, for fixing to a basic support surface and located on the side of the support remote from the body to be heated.

31. An electric heating unit for a body to be heated, said heating comprising:

a support; and

,

a heating resistor arranged on said support, wherein the heating resistor has at least two heating circuits distributed substantially over a same area to be heated, the at least two heating circuits having a substantially different rated capacity, at least one of the heating circuits being switchable independently from the other by means of a switch.

32. The heating unit according to claim 31, comprising at least one heating resistor, switchable by means of a mechanical temperature switch with a high switching hysteresis.

33. The heating unit according to claim 31, wherein said switch is fixed to a side of said support remote from said heating resistor.

34. The heating unit according to claim 31, wherein heating resistors of said two heating circuits provide contours with openings, one heating resistor engaging in the openings of the other heating resistor.

35. Any electrical heating unit for a body to be heated, said heating unit comprising:

a support; and

,

a heating resistor arranged on said support, and wherein the body to be heated is fixed to a basic support body member by an adhesive joint provided on the heating device, said basic support body member being adapted for supporting the body to be heated, said heating device constituting an intermediate bearing and support member for providing a sole support connection between the body to be heated and the basic support body member.

36. An electrical heating unit for a body to be heated, said heating unit comprising:

a support;

a heating resistor arranged on said support, and wherein ends of a layer providing said heating resistor form flat connecting ends, connecting heads penetrating said connecting ends and said support, and having terminal faces substantially entirely flush with an associated surface of said heating resistor and said connecting ends, said surface being remote from said support.