Electromagnetic actuator

• US 4,912,343 A
• Filed: 03/07/1989
• Issued: 03/27/1990
• Est. Priority Date: 08/31/1988
• Status: Expired due to Term

• Current Assignee: Aura Systems Inc.
• Original Assignee: Aura Systems Inc.
• Inventors: Stuart, Keith O.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US07/319,956
• Time in Patent Office: 385 Days
• Field of Search: 310/12, 310/13, 310/14, 310/30, 310/34, 310/35
• US Class Current: 310/14
• CPC Class Codes: B60G 17/0157 non-fluid unit, e.g. electric motor
• CPC Class Codes: B60G 2202/422 Linear motor
• CPC Class Codes: B60G 2400/102 vertical
• CPC Class Codes: B60G 2400/252 vertical
• CPC Class Codes: B60G 2600/26 Electromagnets; Solenoids
• CPC Class Codes: H01F 2007/1692 Electromagnets or actuators with two coils
• CPC Class Codes: H02K 1/17 Stator cores with permanent magnets
• CPC Class Codes: H02K 41/035 DC motors; Unipolar motors
• CPC Class Codes: H02K 41/0352 Unipolar motors
• CPC Class Codes: H02K 41/0354 Lorentz force motors, e.g. voice coil motors
• CPC Class Codes: H02K 41/0356 moving along a straight path

Abstract

An improved electromagnetic actuator assembly is described. The assembly comprises a magnetic circuit for defining radially directed flux both in an inward and outward direction, and a coil disposed in the flux paths and connect to receive a control signal so that a current can be applied in one direction through those portions of the coil disposed in the inward radially directed flux, and applied in the opposite direction through those portions of the coil disposed in the outwardly directed flux so that the flux/current products of the coil portions and associated flux are additive.

Claims

1. An actuator assembly comprising:

(A) a first member defining an axis of relative movement;

(B) magnetic circuit means for defining a magnetic circuit, said magnetic circuit means being movable relative to said first member along said axis, wherein said magnetic circuit means includes magnet means for establishing substantially constant flux through each of a plurality of magnetically conductive cylindrical sections axially spaced relative to one another along said axis so that flux is radially directed through at least one of said cylindrical sections in an inward radial direction and flux is radially directed through the other of said cylindrical sections in an outward radial direction;

(C) at least one electrically conductive coil assembly including at least one coil having a plurality of turns, said coil being coaxially positioned with said axis and extending through said radially directed flux of each of said cylindrical sections so that (i) a portion of said coil extends through the radially directed flux from each corresponding cylindrical section, and (ii) the current flowing through turns of each said portion of said coil flows substantially perpendicular to the corresponding radially directed flux; and

(D) means for applying a control signal to the portion of tee coil extending through the flux from each of the sections so that (a) the direction of the flow of current of the control signal through the portions of the coil extending through the flux directed in an inward radial direction is opposite to the direction of current of the control signal through the portions of the coil extending through the flux directed in an outward radial direction and (b) the force applied along the axis between the first member and said magnetic means in response to the flux/current cross-product of each of the cylindrical sections and corresponding portions of coil are additive.

2. An assembly according to claim 1, wherein said magnet means are disposed so that said flux is radially directed through said cylindrical sections in directions which alternate between an inward radial direction and an outward radial direction between adjacent cylindrical sections.

3. An assembly according to claim 2, wherein said magnet means includes at least two cylindrical magnets axially spaced from one another along said axis, wherein the north and south poles of each of said magnets are radially spaced from one another.

4. An assembly according to claim 3, wherein said magnetic circuit means further includes at least two cylindrical magnetically conductive elements each being axially positioned adjacent a corresponding one of said magnets so as to define a return flux path for the flux generated by the corresponding magnet.

5. An assembly according to claim 4, wherein said one coil is at least partially disposed within said cylindrical sections between said sections and said first member, and said coil assembly includes at least one other coil having a plurality of turns, said one other coil being coaxially positioned with said axis and said cylindrical sections being disposed within said other coil, said one other coil at least partially extending through radially directed flux of each of said cylindrical sections so that (i) a portion of said one other coil extends through the radially directed flux from each corresponding cylindrical section, and (ii) the current flowing through turns of each said portion of said one other coil flows substantially perpendicular to the corresponding radially directed flux.

6. An assembly according to claim 5, further comprising a cylindrical element disposed coaxial with said axis around at least a part of said one other coil, said cylindrical element including magnetically conductive material for defining a return path for said flux directed in an outward radial direction.

7. An assembly according to claim 6, wherein said magnetic circuit means includes a core element of a magnetically conductive material for defining a return path for said flux directed in an inward radial direction.

8. An assembly according to claim 7, wherein said means for applying said control signal includes a plurality of brushes secured to said magnetic circuit means and positioned so that a pair of brushes contact opposite ends of each of said portions of said coil so as to determine the direction of flow of said current through each of said portions of said coil.

15. An assembly according to claim 1, further including means for coupling said coil assembly to said first member so that said coil assembly is movable relative to said magnetic circuit means.

16. An assembly according to claim 1, wherein said magnetic circuit means and said first member are constructed so as to be movable relative to said first member along said axis of relative movement so that said axis is curved about a center of curvature at a distance R from said center so that said assembly functions as an angular actuator.

17. An assembly according to claim 16, wherein said magnetic circuit means and said first member are constructed so as to be movable relative to said first member along said axis so that said axis is linear and said assembly functions as a linear actuator.

9. An assembly according to clam 1, wherein said said magnetic circuit means includes second magnet means for establishing substantially constant flux through each of a second plurality of magnetically conductive cylindrical sections axially spaced relative to one another along said axis and radially spaced from the corresponding plurality of magnetically conductive cylindrical sections so that flux is radially directed through some of said cylindrical sections of said second plurality in an inward radial direction coincident with the corresponding inwardly radially directed flux provided by said first magnet means and flux is radially directed through the other of said cylindrical sections of said second plurality in an outward radial direction coincident with the corresponding outwardly radially directed flux provided by said first magnet means.

10. An assembly according to claim 9, wherein said first and second magnet means each includes at least two cylindrical magnets axial spaced from one another along said axis with the two magnets of said first magnet means being radially spaced from the two corresponding magnets of said second magnet means, wherein the north and south poles of each of said magnets are radially spaced from one another.

11. An assembly according to claim 10, wherein said magnetic circuit means further includes at least two cylindrical magnetically conductive elements each being axially positioned adjacent a corresponding one said magnets of each of said first and second magnet means so as to define a return flux path for the flux generated by the corresponding magnet.

12. An assembly according to claim 11, wherein said one coil is at least partially disposed within said cylindrical sections of said first magnet means between said cylindrical sections and said first member, and said coil assembly includes at least two other coils having a plurality of turns, said two other coils being coaxially positioned with said axis so that at least part of one of said other coils is disposed between said first and second magnet means and the cylindrical sections of said first and second magnet means are disposed within the second of said other coils, both of said other coils at least partially extending through said radially directed flux of said cylindrical sections so that (i) a portion of said each of said other coils extends through the radially directed flux from a corresponding cylindrical section of said first and second magnet means, and (ii) the current flowing through turns of each said portion of said other coils flows substantially perpendicular to the corresponding radially directed flux.

13. An assembly according to claim 12, further comprising a cylindrical element disposed coaxial with said axis around at least a part of said two other coils and said first and second magnet means, said cylindrical element including magnetically conductive material for defining a return path for said flux directed in an outward radial direction.

14. An assembly according to claim 13, wherein said magnetic circuit means includes a core member comprising magnetically conductive material for defining a return path for said flux directed in an inward radial direction.

18. An actuator assembly comprising:

a first assembly;

a second assembly movable relative to said first assembly for a predetermined length along an axis of relative movement; and

means for applying a control signal to said actuator assembly for controlling the relative movement of said first and second assemblies;

wherein said first assembly includes at least one electrically conductive coil mounted substantially coaxial to said axis and having an axial length at least equal to said predetermined length;

said second assembly includes magnetic circuit means for defining a magnetic circuit, said magnetic circuit means being movable relative to said coil along said axis of relative movement, wherein said magnetic circuit means includes magnet means for establishing substantially constant flux through each of a plurality of cylindrical sections of said coil axially space relative to one another along said axis so that flux is radially directed through at least one of said cylindrical sections of said coil in an inward radial direction and flux is radially directed through the other of said cylindrical sections of said coil in an outward radial direction, and

said means for applying said control signal applies said control signal to said cylindrical sections of said coil so that (a) the direction of the flow of current of the control signal through the cylindrical sections of the coil extending through the flux directed in an inward radial direction is opposite to the direction of current of the control signal through the cylindrical sections of the coil extending through the flux directed in an outward radial direction and (b) the magnetic force applied between said first and second assemblies along the axis in response to the flux/current cross-product provided by each of the cylindrical sections of the coil and corresponding flux are additive.

19. An actuator assembly comprising:

a first assembly; and

a second assembly movable relative to said first assembly along an axis of relative movement in response to a control signal, said second assembly comprising magnetic circuit means for defining radially directed flux both in an inward and outward direction relative to said axis of relative movement, and a coil disposed in the flux paths; and

means for applying said control signal to said coil so that a current can be applied in one direction through those portions of the coil disposed in the inward radially directed flux, and applied in the opposite direction through those portions of the coils disposed in the outwardly directed flux so that the flux/current force applied between said first and second assemblies is additive.