Non-contacting inductively coupled displacement sensor system for detecting levels of conductive, non-magnetic liquids, and method of detecting levels of such liquids

• US 4,912,407 A
• Filed: 11/23/1988
• Issued: 03/27/1990
• Est. Priority Date: 07/30/1987
• Status: Expired due to Term

• Current Assignee: Alliedsignal Inc.
• Original Assignee: Alliedsignal Inc.
• Inventors: Porbansky, Edward, Narasimban, Mandayam C., Gualtieri, Devlin M.
• Primary Examiner(s): Strecker, Gerard R.
• Application Number:
  US07/275,472
• Time in Patent Office: 489 Days
• Field of Search: 324/61 QL, 324/61 QS, 324/204, 324/207, 324/236, 324/327, 73/290 R, 73/DIG. 5, 73/304 R, 340/618, 336/208, 164/449
• US Class Current: 324/204
• CPC Class Codes: C30B 15/20 Controlling or regulating controlling or regulating in general G05
• CPC Class Codes: G01B 7/023 for measuring distance between sensor and object G01B7/082 and G01B7/102 take precedence
• CPC Class Codes: G01F 23/26 by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
• CPC Class Codes: Y10S 73/05 Liquid levels with magnetic transmission

Abstract

An inductance coil serves as a displacement sensor arranged in connection with a tuned circuit of an oscillator. Liquid level displacement in an LEC crystal growth environment is sensed as a frequency change in the oscillator circuit as compared to a set point value. The sensor is protected from the environment by an outer protective sheath of non-conductive, non-contaminating material such as boron nitride.

Claims

1. The method of sensing changes in the level of molten, electrically conductive, non-magnetic liquid selected from the group consisting of gallium arsenide and indium phosphide which is contained in a sealed chamber under pressure which comprises, in combination,

(a) generating an oscillating current of frequency within the range of from about 1 MHz to about 100 MHz;

(b) passing said current through a sending/receiving coil located at a distance of from about 0.125 to about 1 mm from the top surface of said liquid, to inductively couple said coil to said liquid; and

(c) sensing changes in the frequency in said oscillating current caused by changes in the gap between the top surface of said liquid and said coil;

whereby changes in the gap, which are caused by changes in the top level of said liquid, are indicated by changes in the frequency of said oscillating current.

2. The method of claim 1, wherein the liquid is molten gallium arsenide.

3. The method of claim 2, wherein the frequency of said oscillating current is within the range of from about 5 MHz to about 100 MHz.

4. The method of claim 1 wherein the sensor is comprised of a non-conductive cylindrically shaped tube having a spiral groove on the outer surface extending the length thereof, a conductive wire wound from about 2 to about 100 turns about said cylindrically shaped tube, in said groove and having two ends extending from one end of said tube, encased within a protective sheath means, for preventing the conductive liquid from coming in contact with said wire when said sensor is in use.

5. The method of claim 1 wherein the liquid is molten indium phosphide.

6. The method of claim 5, wherein the frequency of said oscillating current is within the range of from about 5 MHz to about 100 MHz.