Dimensionally stable alkaline cleansing agents of low density, and a process for their preparation

• US 4,915,865 A
• Filed: 06/16/1988
• Issued: 04/10/1990
• Est. Priority Date: 06/30/1987
• Status: Expired due to Fees

• Current Assignee: Hoechst Aktiengesellschaft (Sanofi )
• Original Assignee: Hoechst Aktiengesellschaft (Sanofi )
• Inventors: Klose, Werner, Westermann, Lothar, Ulrich, Hannsjorg
• Primary Examiner(s): Lieberman, Paul
• Assistant Examiner(s): MCNALLY, JOHN
• Application Number:
  US07/207,454
• Time in Patent Office: 663 Days
• Field of Search: 252/135, 252/156, 252/174, 252/174.14, 252/174.16, 252/DIG. 16, 252/DIG. 17, 252/186.35, 252/187.33, 252/157
• US Class Current: 510/224
• CPC Class Codes: C11D 1/78 Neutral esters of acids of phosphorus
• CPC Class Codes: C11D 17/0052 Cast detergent compositions
• CPC Class Codes: C11D 17/0073 Tablets
• CPC Class Codes: C11D 3/06 Phosphates, including polyphosphates
• CPC Class Codes: C11D 3/10 Carbonates ; Bicarbonates
• CPC Class Codes: C11D 3/362 Phosphates or phosphites

Abstract

Dimensionally stable alkaline cleansing agents of low density consist at least of 2 to 50% by weight of alkali metal phosphates, 2 to 50% by weight of silicates and 1 to 60% by weight of alkali metal hydroxides and/or alkali metal carbonates or bicarbonates and additionally contain 0.25 to 10% by weight of phosphoric acid partial esters.

These cleansing agents are prepared by first foaming phosphoric acid partial esters with water in a weight ratio of (1:2) to (1:80), using intensive stirring. When the remaining components have been incorporated into the foam, using stirring or kneading, the resulting mixture is converted to moldings. The moldings are allowed to set for 0.5 to 15 hours.

Claims

1. A process for the preparation of a dimensionally stable alkaline cleansing agent of low density, said agent comprising

2 to 50% by weight of alkali metal phosphate,

2 to 50% by weight of a silicate and

1 to 60% by weight of alkali metal hydroxide,

alkali metal carbonate or bicarbonate or mixtures thereof,

which process comprises foaming 0.25 to 10% by weight, on the same weight basis as the listed ingredients a phosphoric acid partial ester, selected from the group consisting of phosphoric acid monoester, phosphoric acid diester or mixtures thereof having been obtained by reaction of a phosphorylating agent with an organic hydroxy compound, with water in a weight ratio of (1:

2) to (1;

80), using intensive stirring, incorporating into the foam further components selected from alkali metal phosphate, a silicate, alkali metal hydroxide, alkali metal carbonate and alkali metal bicarbonate, using stirring and kneading, respectively, converting the resulting mixture to moldings and allowing the moldings to set for 0.5 to 15 hours.

2. The process according to claim 1, wherein a phosphoric acid partial ester is foamed with water in the weight ratio of (1:

3.5) to 1;

72.

3. The process according to claim 1, wherein the moldings are obtained by filling the mixture into molds.

4. The process according to claim 1, wherein the moldings are obtained by extruding the mixture.

5. The process according to claim 4, wherein the extruded strands are cut into pieces.

6. The process as claimed in claim 1, wherein the phosphorylating agent is a polyphosphoric acid.

7. The process as claimed in claim 1, wherein the phosphorylating agent is diphosphorus pentoxide.

8. A dimensionally stable alkaline cleansing agent of low density, which comprises:

2 to 50% by weight of alkali metal phosphate

2 to 50% by weight of a silicate

1 to 60% by weight of alkali metal hydroxide,

alkali metal carbonate or bicarbonate, or mixtures thereof, and

0.25 to 10% by weight of a phosphoric acid partial ester selected from the group consisting of phosphoric acid monoester, phosphoric acid diester or mixtures thereof having been obtained by reaction of a polyphosphoric acid with an organic hydroxy compound, said cleansing agent disintegrating 0.5 to 2 minutes after having been introduced into water and dissolving speedily therein.

9. A dimensionally stable alkaline cleansing agent of low density, which comprises:

2 to 50% by weight of alkali metal phosphate

2 to 50% by weight of a silicate

1 to 60% by weight of alkali metal hydroxide,

alkali metal carbonate or bicarbonate, or mixtures thereof, and

0.25 to 10% by weight of a phosphoric acid partial ester selected from the group consisting of phosphoric acid monoester, phosphoric acid diester or mixtures thereof having been obtained by reaction of diphosphorus pentoxide with an organic hydroxy compound, said cleansing agent disintegrating 0.5 to 2 minutes after having been introduced into water and dissolving speedily therein.

10. A foamed, molded solid alkaline cleansing agent which is dimensionally stable in the dry state, comprising:

0.25 to 10% by weight of phosphoric acid partial ester which is a phosphoric acid monoester, phosphoric acid diester or mixture thereof, said phosphoric acid partial ester being combined and stirred with sufficient water to form a foam, and, incorporated into said foam,

2 to 50% by weight of alkali metal phosphate,

2 to 50% by weight of a silicate,

1 to 60% by weight of alkali metal hydroxide, alkali metal carbonate, alkali metal bicarbonate, or mixture thereof, said foam having been molded and permitted to set to form a foamed molded solid cleansing agent which is dimensionally stable in the dry state but disintegrates 0.5 to 2 minutes after having been introduced into water and dissolves in said water, the density of said foamed molded solid being lower as compared to an unfoamed molded solid with the same ingredients except for substitution of water for the phosphoric acid partial ester.

11. The cleansing agent according to claim 10, wherein the phosphoric acid partial ester is obtained by reaction of a phosphorylating agent with an organic hydroxy compound.

12. The cleansing agent according to claim 11, wherein the phosphorylating agent is phosphoric acid or diphosphorus pentoxide.

13. The cleansing agent according to claim 10, wherein the phosphoric acid partial ester has been foamed by stirring it with water in a weight ratio of 1:

2 to 1;

80.