Servovalve analyzer system

• US 4,916,641 A
• Filed: 01/16/1987
• Issued: 04/10/1990
• Est. Priority Date: 01/16/1987
• Status: Expired due to Term

• Current Assignee: AAI Corporation (Textron Inc)
• Original Assignee: ACL Technologies, Inc. (Textron Inc)
• Inventors: Bybee, Jimmy L.
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Dixon, Joseph L.
• Application Number:
  US07/003,958
• Time in Patent Office: 1,180 Days
• Field of Search: 364/550, 364/551.01, 73/1 R, 73/3, 73/239, 91/1, 91/3, 91/363 R, 222/5, 371/25, 371/26
• US Class Current: 702/83
• CPC Class Codes: F15B 19/00 Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
• CPC Class Codes: G05B 19/4063 Monitoring general control system G05B19/4062 takes precedence
• CPC Class Codes: G05B 2219/33326 Analyzer, diagnostic for servovalve

Abstract

A fully automatic servovalve analyzer system includes a data processing system, a transducer system, and a transducer interface system connecting the data processing system to the transducer system. The data processing system stores data defining characteristics of transducers connected to a unit under test as well as characteristic data for the unit under test itself and test procedures which are to be performed. After a unit under test has been hydraulically and electrically connected to the analyzer system, the system automatically performs any defined tests, analyzes the results and outputs the results in a preselected human recognizable form.

Claims

1. An analyzer system for analyzing hydraulic units under test comprising:

a digital data processing system storing a plurality of test unit definition tables and a plurality of transducer definition tables, the transducer definition tables including a transducer definition table for a transducer that senses a physical condition associated with an hydraulic unit that is being tested and a definition table for a servo amplifier transducer, each transducer definition table including an identification of a transducer to which the table corresponds and calibration data defining a relationship between data communicated with the transducer and corresponding physical conditions associated with the transducer; and

a transducer interface system including a digital to analog converter connected to receive a digital command signal from the data processing system and generate an analog signal in response thereto, an analog to digital converter connected to receive an analog signal and provide to the data processing system a digital signal in response thereto, a servo amplifier connected to receive an analog signal from the digital to analog converter and respond thereto by providing a control signal to an hydraulic unit under test, and a signal conditioning circuit connected to receive a transducer signal from a transducer indicating a physical condition associated with an hydraulic unit under test;

the digital data processing system being responsive to data contained in an operator selected test unit definition table to command at least one test sequence listed in the selected test unit definition table by providing to the digital to analog converter digital command signals corresponding in magnitude to calibration data contained in the transducer definition table for the servo amplifier, the digital data processing system receiving from the analog to digital converter data representing the physical condition, interpreting the received data in response to the calibration data stored in the transducer definition table for the physical condition sensing transducer and generating a human readable output representing results of the test.

2. An analyzer system according to claim 1 wherein the selected test unit definition table stores representations of a plurality of different tests to be executed and the data processing system commands execution of each of the tests each time a unit is tested.

3. An analyzer system according to claim 2 wherein the selected test unit definition table references a plurality of different transducer definition tables, each corresponding to a different physical condition sensing transducer that is to be used in a test operation.

4. A servovalve analyzer system comprising:

a digital data bus;

an analog signal bus having a plurality of separate channels for carrying analog signals;

a signal generator connected to receive commands from a digital data processing system over the digital data bus and respond thereto by providing a selected analog signal pattern on a first channel of the analog signal bus;

a plurality of valve interface circuits connected to receive commands from the digital data processing system over the digital data bus and to control the state of a plurality of valves used during a test procedure in response to the commands;

a plurality of signal conditioning circuits, each connected to place an analog signal on a selected channel of the analog signal bus in response to a signal received from a transducer sensing a physical condition associated with the test procedure;

a plurality of servo amplifiers, each connected to receive an input signal from a selected channel of te analog signal bus and generate in response thereto a servo control signal for energizing an actuator of a servovalve under test;

a digital to analog converter connected to receive a digital signal from the digital data processing system over the digital data bus and provide an analog signal on a selected channel of the analog signal bus in response thereto;

an analog to digital converter connected to receive an analog signal from a selected channel of the analog signal bus and communicate a digital representation thereof over the digital data bus to the digital data processing system;

the digital data processing system connected for communication over the digital data bus, the digital data processing system storing a plurality of test unit definition tables and a plurality of transducer definition tables, the transducer definition tables including a transducer definition table for a transducer that senses a physical condition associated with a servovalve that is being tested and a servo amplifier, each transducer table including an identification of a transducer to which the table corresponds and calibration data defining a relationship between data communicated with the transducer and corresponding physical conditions associated with the transducer, the test unit definition tables each being associated with a particular unit to be tested and including a reference to the transducer definition table for each transducer that is to be used during a test procedure and a list of the tests that may be executed, the digital data processing system responding to information stored in the test unit definition table for a unit being tested and to the transducer definition tables referenced in the test unit definition table by communicating appropriate valve control commands to the valve interface circuits, commanding the signal generator to provide to the servo amplifier appropriate signal patterns, selectively connecting the analog to digital converter to the signal conditioning circuits to receive representations of physical conditions as a test is being performed and generating a human understandable representation of the results of each test.

5. A servovalve analyzer system according to claim 4 wherein at least one stored test definition table contains a list of specific operating points that are to be tested during a specific test that is executed as part of a test procedure.

6. A servovalve analyzer system according to claim 4 wherein at least one stored test definition table indicates full scale drive current for a servovalve that is to be tested.

7. A servovalve analyzer system according to claim 6 wherein the at least one stored definition table stores indications of rated maximum pressure and flow parameters for an associated servovalve that is to be tested.

8. A servovalve analyzer system according to claim 4 wherein a stored transducer definition table for at least one flow transducer contains calibration data correlating transducer flow rate indications with a corresponding actual flow rate at a plurality of different test points.

9. A servovalve analyzer system according to claim 4 wherein the data processing system stores transducer type data defining a plurality of predetermined transducer types and the transducer definition table data associated with a transducer type and wherein each transducer definition table has one of the predetermined transducer types and stores definition data defined for the corresponding transducer type.

10. A servovalve analyzer system according to claim 4 wherein the servo amplifier includes an attenuator which selectively reduces the response of the servo amplifier to received analog signals in response to attenuation commands received from the digital data processing system over the digital data bus and wherein the digital data processing system determines and commands an attenuation that results in the servo amplifier generating a substantially maximum full scale output for a servovalve that is being tested in response to a maximum full scale analog input.

11. A servovalve analyzer system according to claim 4 wherein each channel of the analog signal bus has a predetermined full scale maximum amplitude of 5 volts.

12. A servovalve analyzer system according to claim 4 wherein each channel of the analog signal bus comprises a pair of differential signal conductors.

13. A servovalve analyzer system according to claim 4 wherein each physical condition sensing transducer has the output thereof coupled to a different channel on the analog signal bus and wherein the transducer definition table associated with each physical condition sensing transducer contains an indication of the predetermined analog channel to which the transducer is coupled during a test procedure.

14. A servovalve analyzer system according to claim 13 wherein the digital data processing system receives representations of particular transducer output signals by selectively commanding the analog to digital converter to respond to a channel of the analog signal bus receiving the particular transducer signal and reading a representation of the particular transducer output signal from the digital data bus.

15. A servovalve analyzer system according to claim 4 wherein the digital data processing system responds to operator commands by facilitating generation of a new test definition table by copying an existing test definition table to a table having a new name and then selectively changing parameters in the new table in response to operator commands.

16. A servovalve analyzer system according to claim 4 further comprising a position sensing transducer connected through one of the signal conditioning circuits to the analog signal bus.

17. A servovalve analyzer system according to claim 4 further comprising a strain gage transducer connected through on of the signal conditioning circuits to the analog signal bus.

18. A servovalve analyzer system according to claim 4 wherein the analog signal bus comprises four command channels connected to the servo amplifier and a plurality of input signal channels connected between a plurality of signal conditioning circuits and the analog to digital converter.

19. A servovalve analyzer system comprising:

an hydraulic power source having a high pressure outlet and a low pressure return;

a first pressure transducer connected to sense and indicates pressure at the high pressure outlet;

a second pressure transducer connected to sense and indicate pressure at the lower pressure return;

a high pressure valve connected to receive fluid from the high pressure source and selectively pass the fluid to a high pressure coupling of a unit under test;

a low pressure valve connected to receive fluid from a return coupling of a unit under test and selectively pass the fluid to the low pressure return;

third and fourth pressure transducers connected to sense and indicate fluid pressure at respectively first and second control ports of a unit under test;

first and second control valves connected to selectively pass fluid at the first and second control ports of a unit under test;

a flow rate transducer connected to sense and indicate fluid flow rate between the first and second control valves;

a plurality of signal conditioning circuits connected to receive indication signals from the first, second, third and fourth pressure transducers and from the flow rate transducer and to provide conditioned signals in response thereto;

a plurality of valve interface circuits connected to receive digital commands and generate control signals controlling the high pressure valve, the low pressure valve and the first and second control valves in response to the digital commands;

a signal generator connected to receive digital selection commands and generate a selected analog signal in response thereto;

an analog to digital converter connected to receive a plurality of analog signals and a digital channel selection signal and identifying one of the received analog signals to generate a digital magnitude signal that is indicative of the identified analog signal;

a digital to analog converter connected to receive digital selection and magnitude signals and generate in response thereto an analog signal representing the magnitude of the digital magnitude signal on a channel indicated by the digital selection signal;

a servo amplifier connected to receive a digital selection and a plurality of analog input signals and to generate an analog servovalve control signal for controlling a servovalve under test in response to at least one of the analog input signals selected by the digital selection command signal;

a multichannel analog signal bus connected to provide communication of analog signals among the signal generator, the signal conditioning circuits, the digital to analog converter, the analog to digital converter and the servo amplifier;

a digital data bus providing communication of digital signals among the signal generator, the valve interface circuits, the digital to analog converter, the analog to digital converter and the servo amplifier; and

a digital data processing system connected to send and receive data over the digital data bus, the data processing system storing a table of test definition data defining test steps and parameters for each of a plurality of different test procedures and including references to transducer tables, each test definition including an indication of each transducer that is to be used during a test procedure, the digital data processing system further storing a transducer table for each transducer table is to be used in a test procedure and including a transducer table for the first, second, third and fourth pressure transducers, the flow rate transducer, and the servo amplifier, the data processing system being responsive to a test execution command to access the data stored in the test definition table and the transducer tables referenced in the test definition table to issue commands over the digital data bus to control the execution of a test procedure by selectively opening and closing the high pressure valve, low pressure valve, first control valve and second control valve, commanding generation of selected signals by the signal generator, commanding the servo amplifier to drive the servovalve being tested with the selected signals, using the analog to digital converter to monitor the indications generated by the pressure and flow rate transducers and generate in human recognizable form a report indicating the results of the test procedure.

20. A servovalve analyzer system according to claim 19 wherein at least one stored test definition table contains a list of specific operating points that are to be tested during a specific test that is executed as part of a test procedure.

21. A servovalve analyzer system according to claim 19 wherein at least one stored test definition table indicates full scale drive current for a servovalve that is to be tested.

22. A servovalve analyzer system according to claim 21 wherein the at least one stored definition table stores indications of rated maximum pressure and flow parameters for an associated servovalve that is to be tested.

23. A servovalve analyzer system according to claim 19 wherein a stored transducer definition table for at least one flow transducer contains calibration data correlating transducer flow rate indications with a corresponding actual flow rate at a plurality of different test points.

24. A servovalve analyzer system according to claim 19 wherein the data processing system stores transducer type data defining a plurality of predetermined transducer types and the transducer definition table data associated with a transducer type and wherein each transducer definition table has one of the predetermined transducer types and stores definition data defined for the corresponding transducer type.

25. A servovalve analyzer system according to claim 19 wherein the servo amplifier includes an attenuator which selectively reduces the response of the servo amplifier to received analog signals in response to attenuation commands received from the digital data processing system over the digital data bus and wherein the digital data processing system determines and commands an attenuation that results in the servo amplifier generating a substantially maximum full scale output for a servovalve that is being tested in response to a maximum full scale analog input.

26. A servovalve analyzer system according to claim 19 wherein each channel of the analog signal bus comprises a differential conductor pair having a predetermined full scale maximum amplitude of 5 volts.

27. A servovalve analyzer system according to claim 19 wherein each channel of the analog signal bus comprises a pair of differential signal conductors.

28. A servovalve analyzer system according to claim 19 wherein each physical condition sensing transducer has the output thereof connected to a different channel on the analog signal bus and wherein the transducer definition table associated with each physical condition sensing transducer contains an indication of the predetermined analog channel to which the transducer is connected during a test procedure.

29. A servovalve analyzer system according to claim 28 wherein the digital data processing system receives representations of particular transducer output signals by selectively commanding the analog to digital converter to respond to a channel of the analog signal bus receiving the particular transducer signal and reading a representation of the particular transducer output signal from the digital data bus.

30. A servovalve analyzer system according to claim 19 wherein the digital data processing system responds to operator commands by facilitating generation of a new test definition table by copying an existing test definition table to a table having a new name and then selectively changing parameters in the new table in response to the operator commands.

31. A servovalve analyzer system according to claim 19 further comprising a position sensing transducer connected through one of the signal conditioning circuits to the analog signal bus.

32. A servovalve analyzer system according to claim 19 further comprising a strain gage transducer connected through one of the signal conditioning circuits to the analog signal bus.

33. A servovalve analyzer system according to claim 19 wherein the analog signal bus comprises four command channels connected to the servo amplifier and a plurality of input signal channels connected between a plurality of signal conditioning circuits and the analog to digital converter.

34. A servovalve analyzer system according to claim 19 wherein the servo amplifier generates the servovalve control signal in response to a sum of a plurality of the received analog input signals indicated by the digital selection command.

35. A servovalve analyzer system according to claim 34 wherein the plurality of received analog signals includes a signal generated by the signal generator.