Interlocking and sealing arrangement for modular domestic appliances

• US 4,917,256 A
• Filed: 07/12/1988
• Issued: 04/17/1990
• Est. Priority Date: 07/12/1988
• Status: Expired due to Fees

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Laundroche, Kevin S., Burin, Ralph R., Kruck, Richard W.
• Primary Examiner(s): Hepperle, Stephen M.
• Application Number:
  US07/217,990
• Time in Patent Office: 644 Days
• Field of Search: 220/4 F, 220/412, 220/3.1, 206/545, 62/298, 62/371, 62/457
• US Class Current: 220/4.28
• CPC Class Codes: B29C 44/146 Shaping the lining before foaming
• CPC Class Codes: B29C 49/0691 using sheet like material, e.g. sheet blow-moulding from joined sheets
• CPC Class Codes: B29K 2105/20 Inserts
• CPC Class Codes: B29L 2031/286 Cutlery
• CPC Class Codes: F25D 19/00 Arrangement or mounting of refrigeration units with respect to devices or objects to be refrigerated, e.g. infrared detectors
• CPC Class Codes: F25D 23/063 formed by an assembly of panels
• CPC Class Codes: F25D 2317/067 characterised by air ducts
• CPC Class Codes: F25D 2317/0681 Details thereof
• CPC Class Codes: F25D 2317/0683 the fans not of the axial type
• CPC Class Codes: F25D 2323/00282 the fans not of the axial type
• CPC Class Codes: F25D 2323/061 Collapsible walls
• CPC Class Codes: F25D 2400/10 Refrigerator top-coolers
• CPC Class Codes: F25D 2400/32 Removal, transportation or shipping of refrigerating devices from one location to another
• CPC Class Codes: Y10S 220/902 Foam

Abstract

A domestic or household appliance is provided which includes a plurality of side panels and a base panel, each of the panels having cooperating integral interlocking means in the edges thereof so that the panels may be manufactured at one location and shipped in knockdown form to another location. The side panels may then be readily assembled on the base panel by unskilled personnel without the use of tools or separate fastening means by simple engagement of the interlocking means in the panel edges. This interlocking means includes a plurality of elongated slots in the base panel which extend inwardly and downwardly at an angle to the vertical and projecting tongues in the bottom edges of the side panels which extend at a similar angle to the vertical and are adapted to be inserted into the slots by movement of the side panel along the angle to the vertical. Cooperating interlocking shoulders on the base panel and the side panels are engaged as the tongues are inserted into the slots. Adjacent vertical edges of the side panels are also provided with cooperating tongue and groove means which extend inwardly and downwardly at the angle to the vertical and facilitate insertion of the tongues of the end panels into the slots in the front and rear panels. The adjacent vertical edges of the side panels also have cooperating interlocking shoulders which are engaged as the end panels are assembled on the front and rear panels.

Claims

1. A knockdown domestic appliance unit comprising a plurality of side panels and a base panel, said base panel and said side panels having in the edges thereof cooperating integral means for interlocking said panels together, whereby said side panels may be readily assembled to said base panel and to each other by simple engagement of said interlocking means in said panel edges without the use of tools or separate fastening means, said interlocking means including elongated slots in said base panel which extend inwardly and downwardly therein at an angle to the vertical, and projecting tongues on the bottom edges of said side panels which extend into said slots, and cooperating interlocking shoulders on said side panels and said base panel which are engaged as said tongues are inserted into said slots, said interlocking shoulders being positioned between said slots on said base member and between said tongues on said side panels.

2. A knockdown domestic appliance unit comprising a plurality of side panels and a base panel, said base panel and said side panels having in the edges thereof cooperating integral means for interlocking said panels together, whereby said side panels may be readily assembled to said base panel and to each other by simple engagement of said interlocking means in said panel edges without the use of tools or separate fastening means, said interlocking means including elongated slots in said base panel which extend inwardly and downwardly therein at an angle to the vertical, and projecting tongues on the bottom edges of said side panels which extend into said slots, adjacent ones of said side panels have cooperating tongue and groove surfaces in the meeting edges thereof which are engaged as said projecting tongues are inserted into said slots.

3. A domestic appliance unit as set forth in claim 2 wherein said tongue and groove surfaces extend inwardly and downwardly along a line which is generally parallel to said slots in said base panel.

4. A domestic appliance unit as set forth in claim 2 wherein one of said adjacent side panels has a limit shoulder in the edge thereof which cooperates with a shoulder on the other adjacent side panel to limit inward movement of said other adjacent side panel during assembly.

5. A domestic appliance unit as set forth in claim 2 which includes first vertically extending grooves positioned inside said tongue and groove surfaces on opposed ones of said side panels and containing first sealing gaskets for providing a first seal between adjacent ones of said side walls.

6. A domestic appliance unit as set forth in claim 5 which includes vertically extending ridges in the edges of the side panels adjacent said opposed side panels, said ridges being positioned to engage and compress said first sealing gaskets when adjacent side panels are assembled together.

7. A domestic appliance unit as set forth in claim 5 which includes second vertically extending grooves positioned outside said first vertically extending grooves in said opposed ones of said side panels and interrupted by said tongue and groove surfaces, said second grooves containing second sealing gaskets for providing a second seal between adjacent ones of said side panels.

8. A domestic appliance unit as set forth in claim 7 which includes vertically extending projections in the edges of the side panels adjacent said opposed side panels, said projections being positioned to engage and interlock with the outer edges of said second vertically extending grooves, thereby to hold adjacent side panels securely together.

9. A domestic appliance unit as set forth in claim 8 wherein said projections also engage and compress said second sealing gaskets when said projections are interlocked with said outer edges of said second vertically extending grooves.

10. A domestic appliance unit as set forth in claim 8 which includes projecting ridges formed in said outer edges of said second vertically extending grooves, said ridges being adapted to engage and interlock with said vertically extending projections.

11. A knockdown domestic appliance unit comprising a plurality of side panels and a base panel, said base panel and said side panels having in the edges thereof cooperating integral means for interlocking said panels together, whereby said side panels may be readily assembled to said base panel and to each other by simple engagement of said interlocking means in said panel edges without the use of tools or separate fastening means, said interlocking means including elongated slots in said base panel which extend inwardly and downwardly therein at an angle to the vertical, and projecting tongues on the bottom edges of said side panels which extend into said slots, and cooperating interlocking shoulders on said side panels and said base panel which are engaged as said tongues are inserted into said slots, said base panel being provided with an inwardly offset portion positioned above said slots for limiting inward and downward movement of said tongues into said slots.

12. A domestic appliance unit as set forth in claim 11 wherein said interlocking shoulders on said base panel are positioned in the vertical wall of said offset portion.

13. A domestic appliance unit as set forth in claim 12 wherein said slots are spaced apart along the edges of said base panel and said base panel interlocking shoulders are positioned between said slots.

14. A domestic appliance unit as set forth in claim 11 further including a groove in the upper surface of said offset portion of said base panel, said groove containing a sealing gasket for providing a seal between said base panel and said side panels.

15. A domestic appliance unit as set forth in claim 14 further including downwardly projecting ridges in the bottom edges of said side panels, said ridges being positioned to engage and compress said sealing gasket when said projecting tongues are inserted into said slots.

16. A domestic appliance unit as set forth in claim 15 further including a second groove in said base panel which is positioned between said slots and the outer edge of said base panel, said second groove containing a second sealing gasket for providing a second seal between said base panel and said side panels.

17. A domestic appliance unit as set forth in claim 16 further including second downwardly projecting ridges in the bottom edges of said side panels, said second ridges being positioned to engage and compress said second sealing gasket when said projecting tongues are inserted into said slots.

18. A knockdown domestic appliance unit comprising a plurality of side panels and a base panel, said base panel and said side panels having in the edges thereof cooperating integral means for interlocking said panels together, whereby said side panels may be readily assembled to said base panel and to each other by simple engagement of said interlocking means in said panel edges without the use of tools or separate fastening means, said interlocking means including elongated slots in said base panel which extend inwardly and downwardly therein at an angle to the vertical, and projecting tongues on the bottom edges of said side panels which extend into said slots, and a groove in said base panel which is positioned between said slots and the outer edge of said base panel, said groove containing a sealing gasket for providing a seal between said base panel and said side panels.

19. A domestic appliance unit as set forth in claim 18 further including downwardly projecting ridges in the bottom edges of said side panels, said ridges being positioned to engage and compress said sealing gasket when said projecting tongues are inserted into said slots.

20. A knockdown domestic appliance unit comprising a plurality of side panels and a base panel, said base panel and said side panels having in the edges thereof cooperating integral means for interlocking said panels together, whereby said side panels may be readily assembled to said base panel and to each other by simple engagement of said interlocking means in said panel edges without the use of tools or separate fastening means, said interlocking means including elongated slots in said base panel which extend inwardly and downwardly therein at an angle to the vertical, and projecting tongues on the bottom edges of said side panels which extend into said slots, and gaskets mounted in the upper surface of said base panel and positioned on either side of said slots, said gaskets being engaged by the bottom edges of said side panels as said projecting tongues are inserted into said slots, thereby to provide dual seals between said base panel and said side panels.

21. A domestic appliance unit as set forth in claim 20 further including downwardly extending ridges on the bottom edges of said side panels which are positioned to engage and compress said gaskets when said side panels are mounted on said base panel.

22. A domestic appliance unit as recited in claim 20 wherein said gaskets are foamed urethane.

23. A domestic appliance unit as recited in claim 20 therein said gaskets are foamed silicone.

24. A domestic appliance unit as recited in claim 20 wherein said gaskets are solid silicone.

25. A domestic appliance unit as recited in claim 20 wherein said gaskets are solid vinyl.

26. A domestic appliance unit as recited in claim 20 wherein said gaskets are solid rubber.

27. A knockdown refrigeration appliance comprising a plurality of side panels and a base panel, each of said side and base panels comprising inner and outer sheets of plastic material separated by a layer of insulating material and each provided in the edges thereof with cooperating integral means for interlocking said panels together, whereby said side panels may be readily assembled to said base panel and to each other by simple engagement of said interlocking means in said panel edges without the use of tools or separate fastening means, aid interlocking means include elongated locating tabs which extend along the bottom edges of said side panels and project inwardly and downwardly therefrom at an angle to the vertical, and elongated openings in the edges of said base panel which are adapted to receive said locating tabs as said side panels are moved inwardly and downwardly relative to said base panel at said angle to the vertical.

28. A knockdown refrigeration appliance according to claim 27 including cooperating interlocking shoulders on said side panels and said base panel which are engaged as said locating tabs are moved into said elongated openings.

29. A knockdown refrigeration appliance according to claim 27 which includes gaskets mounted in the upper surface of said base panel and positioned on either side of said elongated openings, said gaskets being engaged by the bottom edges of said side panels as said locating tabs are inserted into said openings thereby to provide dual seals between said base panel and said side panels.

30. A knockdown refrigeration appliance according to claim 29 further including downwardly extending ridges on the bottom edges of said side panels which are positioned to engage and compress said gaskets when said side panels are mounted on said base panel.

31. A knockdown refrigeration appliance according to claim 29 wherein said gaskets comprise gasket material which is deposited in troughs formed in the upper surface of said base panel.

32. A knockdown refrigeration appliance according to claim 31 wherein in said gasket material is foamed in place at the time said insulating material is provided between said inner and outer sheets of said base panel.

33. A knockdown refrigeration appliance according to claim 31 wherein said gasket material is deposited at the time said insulating material is provided between said inner and outer sheets of said base panel.

34. A knockdown refrigeration appliance according to claim 33 wherein said gasket material is foamed urethane.

35. A knockdown refrigeration appliance according to claim 33 wherein said gasket material is foamed silicone.

36. A knockdown refrigeration appliance according to claim 34 wherein said gasket material is solid vinyl.

37. A knockdown refrigeration appliance according to claim 34 wherein said gasket material is solid vinyl.

38. A knockdown refrigeration appliance according to claim 33 wherein said gasket material is solid rubber.

39. A knockdown domestic appliance unit comprising a plurality of side panels and a base panel, said base panel and said side panels having in the edges thereof cooperating integral means for interlocking said panels together, whereby said side panels may be readily assembled to said base panel and to each other by simple engagement of said interlocking means in said panel edges without the use of tools or separate fastening means, said interlocking means including elongated slots in said base panel which extend inwardly and downwardly therein at an angle to the vertical, and projecting tongues on the bottom edges of said side panels which extend into said slots.

40. A domestic appliance unit according to claim 39 further including cooperating interlocking shoulders on said side panels and said base panel which are engaged as said tongues are inserted into said slots.