Process for the production of curve glazing with a high transmittance in the visible spectral range and a high reflectance for thermal radiation

• US 4,919,778 A
• Filed: 05/19/1989
• Issued: 04/24/1990
• Est. Priority Date: 12/06/1985
• Status: Expired due to Fees

• Current Assignee: Applied Films Corp. (Applied Materials Incorporated)
• Original Assignee: Leybold-Heraeus GmbH (Leybold Aktiengesellschaft)
• Inventors: Dietrich, Anton, Hartig, Klaus, Szczyrbowski, Joachim
• Primary Examiner(s): Nguyen, Nam X.
• Application Number:
  US07/356,668
• Time in Patent Office: 340 Days
• Field of Search: 204/192.12, 204/192.15, 204/192.22, 204/192.26, 204/192.27, 204/192.28, 204/192.29, 65/60.2, 65/60.4, 65/106, 65/107
• US Class Current: 204/192.27
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3618 Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
• CPC Class Codes: C03C 17/3644 the metal being silver
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/366 Low-emissivity or solar control coatings
• CPC Class Codes: C03C 17/3681 the multilayer coating being used in glazing, e.g. windows or windscreens
• CPC Class Codes: C03C 17/3689 one oxide layer being obtained by oxidation of a metallic layer

Abstract

A system of layers is built up on substrates of mineral glass in the following order: first layer: an oxide from the group, stannic oxide, silicon dioxide, aluminum oxide, tantalum oxide, zirconium oxide, or their mixed oxides; second layer: a metal from the group, tantalum, tungsten, nickel, iron; third layer: silver or a silver alloy containing at least 50 weight-percent of silver; fourth layer: a metal from the group, tantalum, tungsten, nickel, iron or their alloys; fifth layer: an oxide from the group, stannic oxide, silicon dioxide, aluminum oxide, tantalum oxide, zirconium oxide or their mixed oxides. After that, the substrate with all the coating layers is heated to the softening temperature of the glass in an oxidizing atmosphere and bent to the final shape.

Claims

1. Process for the production of curved glazing with a high transmittance in the visible range and a high reflectance for thermal radiation, comprising the following steps:

(a) coating a mineral glass substrate with a first layer of at least one oxide selected from the group consisting of stannic oxide, silicon dioxide, aluminum oxide, tantalum oxide, and zirconium oxide,

(b) coating the first layer with a second layer of at least one metal selected from the group consisting of tantalum, tungsten, nickel, and iron or alloys with at least fifty percent by weight of one of these metals, the thickness of this layer being selected to have a lower transmittance of visible light than desired in the finished glazing,

(c) coating the second layer with a third layer selected from the group consisting of silver and a silver alloy with at least fifty percent silver by weight,

(d) coating the third layer with a fourth layer of a metal selected from the group forming the second layer, the thickness of said fourth layer being selected to have a lower transmittance of visible light than desired in the finished glazing,

(e) coating the fourth layer with a fifth layer of at least one oxide selected from the group forming the first layer,

(f) heating the coated substrate in an oxidizing atmosphere at least to the softening temperature of the glass until the second and fourth layers are oxidized sufficiently to increase the average transmittance by at least 5 percent,

(g) bending the substrate during said heating in said oxidizing atmosphere.

2. Process according to claim 1 wherein the first layer and the fifth layer are produced by cathode sputtering of targets of the metallic oxide formers in a reactive atmosphere (oxygen and noble gas) and the second, third and fourth layers by cathode sputtering of targets of the named metals or metal alloys in a neutral atmosphere (noble gas).

3. Process according to claim 1 wherein that second and fourth layer are produced from at least one of the named metals to which at least one metallic additive from the group 4b, 5b, 6b and 8 of the periodic system has been added, the total amount added not exceeding 15 weight percent.

4. Process as in claim 1 wherein the coated substrate is heated until the average transmittance is increased by at least 8 percent.

5. Process as in claim 1 wherein the thickness of the second, third, and fourth layers is selected to have a maximum transmittance of 65 to 80 percent before heat treatment and 70 to 85 percent after heat treatment.

6. Process according to claim 1 wherein the thickness of the third layer is selected to have a surface resistance of 2 to 10 ohms per square after heat treatment.

7. Process according to claim 6 wherein the thickness of the third layer is selected to have a surface resistance of 2 to 5 ohms per square after heat treatment, whereby heating an automotive windshield of curved glazing so produced can be accomplished with a 12 volt electrical system.

8. Process as in claim 1 wherein the second, third, and fourth layers are applied in an atmosphere that is oxygen free.

9. Process as in claim 1 wherein said fifth layer further comprising 4 to 8 weight percent of at least one element selected from the group consisting of antimony and flourine.

10. Process as in claim 1 wherein said fifth layer further comprises 5 to 15 weight percent of tin.