Round cable having a corrugated septum

• US 4,920,234 A
• Filed: 10/17/1988
• Issued: 04/24/1990
• Est. Priority Date: 08/04/1986
• Status: Expired due to Fees

• Current Assignee: Berg Technology, Inc.
• Original Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Inventors: Lemke, Timothy A.
• Primary Examiner(s): NIMMO, MORRIS
• Application Number:
  US07/258,769
• Time in Patent Office: 554 Days
• Field of Search: 174/36, 174/113 R, 174/117 F, 156/53, 156/54
• US Class Current: 174/36
• CPC Class Codes: H01B 11/085 composed of longitudinal tape conductors
• CPC Class Codes: H01B 7/0838 Parallel wires, sandwiched between two insulating layers

Abstract

A cable structure in round or flat form is characterized by a corrugated septum disposed intermediate an inner and an outer sheath. The septum contacts the sheaths to define tubular envelopes extending axially along the length of the cable. Each of the envelopes is able to receive a predetermined number of conductors. The sheaths and the septum are electrically connectable to a ground potential so as to totally electromagnetically isolate the conductors entirely along their axial lengths.

Claims

1. A cable comprising:

a substantially circular corrugated member having opposed surfaces thereon, each surface having an open groove formed therein, a conductive layer being disposed in each of the grooves, the conductive layers being in electrical contact with each other,

an electrical conductor disposed in each of the grooves, each conductor having a central axis extending therethrough, the axes of the conductors lying on a common, substantially circular locus,

a first and a second substantially circular conductive member respectively disposed in substantially concentric relationship adjacent one of the surfaces of the corrugated member and in electrical contact with the conductive layer on the surface to which it is adjacent,

each conductive member and the conductive layer which it is in contact cooperating to close an open groove and thereby to define an enclosed tubular envelope receiving each conductor along its entire axial length,

the conductive members and the conductive layers being, in use, at a predetermined electrical potential such that each conductor in each envelope is substantially totally electromagnetically isolated along its entire axial length.

2. The cable of claim 1 wherein each of the conductive layers is formed as a continuous metal layer on each respective surface of the corrugated member.

3. The cable of claim 1 wherein the corrugated member is formed from a metallic foil, the foil having a first and a second surface thereon, a portion of each surface of the metallic foil defining the conductive layer on the corrugated member.

4. A cable comprising:

an inner and an outer conducting member concentrically disposed with respect to each other to define an annular volume therebetween;

a corrugated septum disposed in the annular volume, the septum having an inner and an outer surface thereon, each surface having a layer of conducting material thereon, the layers being in electrical contact with each other, the septum having a plurality of axially extending ridges and grooves formed therein, each of the ridges of the septum contacting the conducting member to which it is proximal along the entire axial length of the cable to define a plurality of enclosed, substantially tubular envelopes extending axially along the cable;

an electrical conductor disposed in each of the tubular envelopes,

the conducting members and the septum being, at a predetermined electrical potential such that each of the conductors is electromagnetically isolated along its entire axial length.

5. The cable of claim 4 wherein each conductor has a central axis, the axes of all of the conductors lying substantially the same distance from the central axis of the cable.

6. The cable of claim 5 further comprising a second electrical conductor disposed in each of the envelopes such that, in use, the second electrical conductor in each envelope is electromagnetically isolated along its entire axial length.

7. The cable of claim 6 wherein each conductor has a central axis, the axes of a predetermined portion of the conductors lying substantially the same distance from the central axis of the cable.

8. The cable of claim 4 wherein the corrugated septum is formed from an insulating tape having a first and a second surface thereon, a layer of conductive material disposed on each surface of the insulating tape.

9. The cable of claim 4 wherein the corrugated septum is formed from a metallic foil.

10. A cable comprising:

an inner, a medial and an outer conducting member concentrically disposed with respect to each other to define an inner and an outer annular volume therebetween.

a corrugated septum disposed in each annular volume, each septum having an inner and an outer surface thereon, each surface having layer of conducting material thereon, all of the conducting layers in both septa being in electrical contact with each other, each septum having a plurality of axially extending ridges and grooves formed therein, each of the ridges of each septum contacting the conducting member to which it is proximal along the entire axial length of the cable to define a plurality of enclosed, substantially tubular envelopes extending axially along the cable;

an electrical conductor disposed in each of the tubular envelopes,

the conducting members and each septum being, in use, at a predetermined electrical potential such that each of the conductor is electromagnetically isolated along its entire axis length.

12. The cable of claim 10 further comprising a second electrical conductor disposed in each of the envelopes such that, in use, the second electrical conductor in each envelope is electromagnetically isolated along its entire axial length.

13. The cable of claim 12 wherein each conductor has a cenrral axis, the axes of a predetermined portion of the conductors disposed in the envelopes defined in conjunction with the inner of the two septa lying substantially the same predetermined distance from the central axis of the cable while the axes of a predetermined portion of the conductors disposed in the envelopes defined in conjunction with the outer of the two septa lying substantially the same predetermined distance from the central axis of the cable.

14. The cable of claim 10 wherein the corrugated septum is formed from an insulating tape having a first and a second surface thereon, a layer of conductive material disposed on each surface of the insulating tape.

15. The cable of claim 10 wherein the corrugated septum is formed from a metallic foil.

11. The cable of claim wherein each conductor has a central axis, the axes of all the conductors disposed in the envelopes defined in conjunction with the inner of the two septa lying substantially the same predetermined distance from the central axis of the cable while the axes of all the conductors disposed in the envelopes defined in conjunction with the outer of the two septa lying substantially the same predetermined distance from the central axis of the cable.

16. A cable comprising;

an inner and an outer conducting member concentrially arranged with respect to each other to define an annular volume extending along the axial length of the cable;

a first, radially inner, array of conductors arranged within the annular volume in a generally helical configuration extending along the axis of the cable;

a second, radially outer, array of conductors arranged within the annular volume in a generally helical configuration extending along the axis of the cable;

a corrugated septum having a plurality of ridges and corresponding grooves helically formed therein disposed within the annular volume, the number of grooves corresponding to the total number of conductors in the first and the second arrays, the septum having an inner and an outer surface thereon, each surface having a layer of conducting material thereon, the layers being in electrical contact with each other, each of the ridges of the septum contacting the conducting member to which it is proximal to define a plurality of substantially tubular envelopes extending helically along the axial length of the cable;

the conductors in both the inner and the outer arrays being individually received within the grooves in the inner and outer surface of the corrugated member such that the axes of the conductors in both the inner and outer arrays of conductors lie substantially the same radial distance from the central axis of the cable;

the conducting members and the septum being, in use, at a predetermined electrical potential such that in use, each of the electical conductors is electromagnetically isolated along its entire axial length.

17. The cable of claim 16 wherein the septum is formed from a flexible tape having a first and a second surface thereon, a layer of conductive material disposed on each surface of the insulating tape, the tape being helically wrapped along the axis of the cable such that the inner surface of the tape contacts and edgewise overlaps the outer surface of the tape.

18. The cable of claim 16 wherein the corrugated septum is formed from a metallic foil.

19. A method of forming a cable comprising the steps of:

(a) a providing an inner metallic sheath;

(b) spirally wrapping a first, inner, array of conductors about the inner sheath such that a predetermined circumferential spacing is defined between adjacent ones of the conductors of the inner array;

(c) loosely spirally wrapping a flexibly compressible member having metallic inner and outer surfaces about the inner array of conductors with the spiral wraps of the flexible member edgewise overlapping so that the inner and outer surfaces thereof are in contact;

(d) spirally wrapping a second, outer array of conductors about the flexible member such that the conductors of the outer array register with the spaces between adjacent conductors of the inner array;

(e) radially compressing the structure defined by the preceding steps to cause the axis of the conductors in the inner and outer arrays to lie on substantially the same radial distance from the axis of the cable;

(f) providing an outer metallic sheath about the outer array of conductors to produce a structure wherein the inner sheath, outer sheath and the inner and outer surfaces of the flexible member are in a electrical contact with each other such that each of the conductors lies enclosed in a substantially tubular envelope throughout its entire axial length.