Head support/spine offloading ejection seat insert

• US 4,923,147 A
• Filed: 09/27/1988
• Issued: 05/08/1990
• Est. Priority Date: 09/27/1988
• Status: Expired due to Term

• Current Assignee: Rockwell International Corporation
• Original Assignee: Rockwell International Corporation
• Inventors: Adams, William J., Monson, Conrad B., Zegler, Robert E.
• Primary Examiner(s): Peters, Jr., Joseph F.
• Assistant Examiner(s): Corl, Rodney
• Application Number:
  US07/249,794
• Time in Patent Office: 588 Days
• Field of Search: 244/122 R, 244/122 AG, 297/4, 297/216, 297/465
• US Class Current: 244/122.0AG
• CPC Class Codes: A42B 3/0473 Neck restraints
• CPC Class Codes: B64D 25/02 Supports or holding means for living bodies
• CPC Class Codes: B64D 25/10 Ejector seats

Abstract

A seat insert insertable within the existing seat of a vehicle for maintaining a crew member of the vehicle in a forward posture during high G acceleration. An elongated head support member is provided for supporting the crew member'"'"'s head during a forward leaning posture. A back plate assembly including at least one back plate is connected to the head support member for supporting the spine in its natural curvature. Means being connected to the back plate assembly are provided for pivoting the back plate assembly forward relative to the seat of the vehicle. Means are provided for transfering any G-induced weight from the spine to the back plate assembly and ultimately to the existing seat of the vehicle. The head support member is restrained in such a manner so as to maintain the crew member'"'"'s head in an "eyes up" attitude during a forward lean. The seat insert reduces the risk of spinal injury by off-loading the pilot'"'"'s spine and supporting the spine in its natural curvature, thereby preventing harmful bending of the spine and non-uniform load distribution across individual vertebrae interfaces.

Claims

1. A seat insert insertable within the existing seat of a vehicle for maintaining a crew member of the vehicle in a forward posture during high G acceleration, comprising:

(a) an elongated head support member having an upper end and a lower end, said head support member for supporting the crew member'"'"'s head during a forward leaning posture;

(b) a back plate assembly including at least one back plate connected to the head support member for supporting the thoracic and lumbar spines in their natural curvatures;

(c) means being connected to the back plate assembly for pivoting the back plate assembly forward relative to the seat of the vehicle;

(d) means for transfering any G-induced weight from the spine to the back plate assembly and ultimately to the existing seat of the vehicle; and

(e) means for restraining said head support member in such a manner so as to maintain the crew member'"'"'s head in an "eyes up" attitude during a forward lean.

2. The seat insert as claimed in claim 1, wherein said back plate assembly includes;

a thoracic back plate having a front surface with substantially the same curvature as the thoracic spine of the crew member, said thoracic back plate having an upper end being hingedly attached to the lower end of said head support member, and

a lumbar back plate having a front surface with substantially the same curvature as the lumbar spine of the crew member, said lumbar back plate having an upper end being attached to the lower end of the thoracic back plate, means for providing relative yaw motion between said lumbar back plate and said thoracic back plate, said lumbar back plate and thoracic back plate serving to support the lumbar spine and thoracic spine in their natural curvatures, thereby minimizing the risk of injury due to non-uniform vertebrae interface loads.

3. The seat insert of claim 1 wherein said means being connected to the back plate assembly for pivoting the back plate assembly forward includes two forwardly extending hip pivot joints, each connected to a respective side of the back plate assembly.

4. The seat insert of claim 2 wherein said means for transferring any G-induced weight from the spine to the back plate assembly includes a chest plate strapped to said thoracic back plate for securing said crew member to said seat insert and for uniformly distributing loads over the crew member'"'"'s rib cage due to G-induced body weight and during a forward leaning posture.

5. The seat insert of claim 4 wherein said chest plate is strapped to said thoracic back plate by means of a pair of lateral straps, each extending from a respective side of the thoracic back plate, each strap being adjustable so as to allow the crew member to tightly secure himself between the chest plate and the thoracic back plate.

6. The seat insert of claim 1 wherein said means for restraining said head support member includes a head support member restraint cord connected, at a top end, to said head support member and, at a bottom end, to a point that does not articulate forward with the back plate assembly.

7. The seat insert of claim 1 further including a first helmet support strap extending from the upper end of the head support member to the top of the crew member'"'"'s helmet for distributing weight off of the cervical spine and for maintaining the head in a "eyes up" attitude and forward lean and a second strap which extends from the upper end of the head support member to the back of the helmet for limiting head/helmet differential rotation.

8. The seat insert of claim 1 wherein the upper end of said back plate assembly is hingedly attached to the lower end of said head support member by cervical spring means for biasing the head support member toward a forward position, thereby allowing the head support member to rotate aft to support the head in an "eyes up" attitude.

9. The seat insert of claim 2 further including a pair of forward extending, fixed lateral support plates each being fixed to a side of the thoracic back plate for maintaining crew member shoulder support during lateral force input during seating profiles from upright to forward lean.

10. The seat insert of claim 1, wherein said means for transfering any G-induced weight from the spine to the back plate assembly and ultimately to the existing seat of the vehicle includes a seat pan base assembly which is contoured to fit upon the seat of the vehicle and about the crew member'"'"'s buttocks, said seat pan base assembly including said means for pivoting the back plate assembly forward relative to the seat of the vehicle.

11. A seat insert insertable within the existing seat of a vehicle for maintaining a crew member of the vehicle in a forward posture during high G acceleration, comprising:

(a) an elongated head support member having an upper end and a lower end, said head support member for supporting the crew member'"'"'s head during a forward leaning posture;

(b) a thoracic back plate having a front surface with substantially the same curvature as the thoracic spine of the crew member, said thoracic back plate, having an upper end being hingedly attached to the lower end of said head support member;

(c) a lumbar back plate having a front surface with substantially the same curvature as the lumbar spine of the crew member, said lumbar back plate having an upper end being attached to the lower end of the thoracic back plate, means for providing relative yaw motion between said lumbar back plate and said thoracic back plate, said lumbar back plate and thoracic back plate serving to support the lumbar spine and thoracic spine in their natural curvatures, thereby minimizing the risk of injury due to non-uniform vertebrae interface loads;

(d) two forwardly extending hip extensions, each connected to a respective side of the lumbar back plate;

(e) a seat pan base assembly which is contoured to fit upon the seat of the vehicle and about the crew member'"'"'s buttocks, said seat pan base assembly including means for pivotly connecting it to said hip extensions thereby allowing transference of g-induced loads from the hip extensions to the seat pan base assembly;

(f) a head support member restraint cord connected at a top end to said head support member and at a bottom end to said seat pan base assembly having a sufficient length to restrain head support member movement during a crew member'"'"'s forward lean; and

(g) a chest plate strapped to said thoracic back plate for securing said crew member to said seat insert and for uniformly distributing loads over the crew member'"'"'s rib cage due to g-induced body weight and during a forward leaning posture.

12. The seat insert of claim 11 wherein said head support member has a vertical height substantially equal to the height of the seat of said vehicle for not interfering with any cockpit structure external to said seat.

13. The seat insert of claim 11 further including a first helmet support strap extending from the upper end of the head support member to the top of the crew member'"'"'s helmet for distributing weight off of the cervical spine and for maintaining the head in an "eyes up" attitude in forward lean and a second strap which extends from the upper end of the head support member to the back of the helmet for limiting head/helmet differential rotation.

14. The seat insert of claim 11 wherein the upper end of said thoracic back plate is hingedly attached to the lower end of said head support member by cervical spring means for biasing the head support member toward a forward position, thereby allowing the head support member to rotate aft to support the head in an "eyes up" attitude.

15. The seat insert of claim 11 further including a pair of forward extending, fixed, lateral support plates, each being fixed to a side of the thoracic back plate for maintaining crew member shoulder support during lateral force input.

16. The seat insert of claim 11 wherein said chest plate is strapped to said thoracic back plate by means of a pair of lateral straps, each extending from a respective side of the thoracic back plate each strap being adjustable so as to allow the crew member to tightly secure himself between the chest plate and the thoracic back plate.

17. The seat insert of claim 11 wherein said seat pan base assembly includes a seat pan base and a pelvic support wedge, said pelvic support wedge located between the seat pan base and the lumbar back plate and hingedly attached to an aft end of the seat pan base to prevent the buttocks from being urged into any space between the seat pan base and the lumbar back plate during high G'"'"'s, said pelvic support wedge hinged to the seat pan base in a manner that allows it to rotate aft after seat/man separation, thereby allowing the pilot to extend his legs for parachute landing.

18. The seat insert of claim 11 further including a knee elevation wedge integral with the seat pan base, having an apex at approximately the mid-point of the seat pan base and terminating at a high end at the fore edge of said seat pan base for elevating the legs of the pilot, thereby reducing the total blood "hydrostatic" column.

19. The seat insert of claim 11 wherein said hip extensions are connected to their respective sides of the lumbar back plate through a pair of rigid receptors extending generally vertically from the sides of said seat pan base, said hip extensions and rigid receptors each being connected by pivoting pin joints.